Home/Recall report

2019 New Flyer XN40 — federal recalls on file

4 federal recalls reported for the 2019 New Flyer XN40

These are federal recalls reported for the 2019 New Flyer XN40. A recall may apply only to certain VIN ranges or production windows. To confirm whether your specific VIN is in the affected window, use NHTSA's official per-VIN lookup or enter your VIN on our check page.

25V-898 Open recall Dec 19, 2025

New Flyer of America, Inc.

ELECTRONIC STABILITY CONTROL (ESC), SERVICE BRAKES, AIR:ANTILOCK

New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."

Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.

Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947. The repair is free at any franchised dealer of your brand.

Read the full explainer →
23V-722 Open recall Oct 26, 2023

New Flyer of America, Inc.

POWER TRAIN:DRIVELINE:DRIVESHAFT

New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.

Risk: A sudden loss of drive power can increase the risk of a crash.

Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20. The repair is free at any franchised dealer of your brand.

Read the full explainer →
22V-943 Open recall Dec 20, 2022

New Flyer of America, Inc.

STEERING:COLUMN

New Flyer of America, Inc. (New Flyer) is recalling certain 2013-2022 XDE35, XDE40, XDE60, XE40, XN40, 2017-2022 XE60, 2014-2022 XT40 and XT60 transit buses equipped with a double tilt steering column. The steering column connection to the upper steering shaft may become loose.

Risk: A loose steering shaft can cause a loss of steering, increasing the risk of a crash.

Remedy: Dealers will replace the steering column and shaft components, free of charge. Owner notification letters were mailed on February 1, 2023. Owners may contact New Flyer's customer service at 1-204-224-6706. New Flyer's number for this recall is R22-035. The repair is free at any franchised dealer of your brand.

Read the full explainer →
19V-100 Open recall Feb 15, 2019

New Flyer of America Inc.

VISIBILITY:SUN/MOON ROOF ASSEMBLY

New Flyer Industries Ltd. (New Flyer) is recalling certain 2018 XDE60 and XD40, 2018-2019 XN40, and 2019 XE60 heavy duty urban transit buses. The affected vehicles are equipped with an AS-3 tempered glass panel in the rooftop emergency escape hatch that may shatter in extreme cold temperatures.

Risk: If the roof hatch glass shatters, glass particles could fall down onto passengers, increasing the risk of injury.

Remedy: New Flyer has notified owners, and dealers will replace the tempered glass panel, free of charge. The recall began on March 6, 2019. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R19-002. The repair is free at any franchised dealer of your brand.

Read the full explainer →