Home/Recall report

2005 New Flyer D40I — federal recalls on file

1 federal recall reported for the 2005 New Flyer D40I

These are federal recalls reported for the 2005 New Flyer D40I. A recall may apply only to certain VIN ranges or production windows. To confirm whether your specific VIN is in the affected window, use NHTSA's official per-VIN lookup or enter your VIN on our check page.

13V-485 Open recall Sep 20, 2013

New Flyer Industries Ltd.

ELECTRICAL SYSTEM

New Flyer is recalling certain model year 2004-2006 D40I transit buses manufactured January 14, 2005, through October 19, 2006, and equipped with Sure Power battery equalizers and DC-DC converters containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

Risk: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Remedy: New Flyer will notify owners, and dealers will replace the equalizers and converters, free of charge. The recall began on November 4, 2013. Owners may contact New Flyer at 1-204-982-8400. New Flyer's recall number is R13-021. The repair is free at any franchised dealer of your brand.

Read the full explainer →