Recall 26V048 covers 118 2024-2025 Zero Dsrp, Dsr/X, Dsr, and Ds motorcycles for a twisted brake hose. Free repair at any franchised Zero dealer.
Zero is recalling 118 2024-2025 Dsr/X, Ds, Dsr, and Dsrp motorcycles because the front brake hose can be twisted, damaged, and leak brake fluid. A leak can reduce brake pressure, reduce braking ability, and cause loss of vehicle control; Zero dealers will inspect and replace the hose free of charge.
Does this recall apply to your specific vehicle?
The official, free per-VIN recall check is run by NHTSA. Enter your VIN and we'll forward you directly — and add you to a free watchlist so you hear about new recalls for your vehicle.
Check my VIN at NHTSARecallNotify doesn't check your VIN — NHTSA's official tool does. We use your email only to alert you to new recalls.
Watch this vehicle for recalls
Add it to your free watchlist and we will alert you as new federal recalls are posted for your year, make and model. New-recall alerts are rolling out now.
You are on the watchlist.
We will email you as new federal recalls are posted for your vehicle.
What's wrong?
The front caliper to HCU brake line on the 2024-2025 Zero Dsrp, Dsr/X, Dsr, and Ds motorcycles carries brake fluid from the front brake caliper to the ABS hydraulic control unit. That unit helps manage front brake pressure, and the hose has to flex as the fork and front wheel move. Correct routing gives the hose enough movement without rubbing or pulling.
On affected motorcycles, the hose was installed with a twist during assembly. The twist reduces the hose's designed flexibility, so normal steering and suspension movement can stress the line. Over time, that stress can fray or damage the hose and let brake fluid leak. A leak reduces front brake pressure, which means the front brake does not respond as expected.
Owners can look for a frayed or damaged front brake line, signs of leaking brake fluid, or front brakes that feel weak or do not function normally. Those are warning signs that the hose needs inspection before further riding.
Who's affected?
Covers four Zero dual-sport and adventure models from the 2024 and 2025 model years, all tied to the same front caliper to HCU brake line.
| 2025 Zero Dsrp | hydraulic brake hose |
|---|---|
| 2024 Zero Dsr/X | hydraulic brake hose |
| 2025 Zero Dsr | hydraulic brake hose |
| 2024 Zero Dsr | hydraulic brake hose |
| 2025 Zero Dsr/X | hydraulic brake hose |
| 2024 Zero Ds | hydraulic brake hose |
| 2024 Zero Dsrp | hydraulic brake hose |
| 2025 Zero Ds | hydraulic brake hose |
| Units affected | 118 |
| Field incidents | NHTSA has logged 1 field incident to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether this recall applies to your specific motorcycle.
What's the safety risk?
A damaged front brake line can leak brake fluid, reduce brake pressure, weaken front braking, and lead to loss of vehicle control, increasing the risk of a crash. If you see fraying, damage, brake fluid, or front brakes that feel wrong, stop riding and call a Zero dealer. Repair is free at any franchised Zero dealer.
What should I do?
- Check your VIN to confirm your 2024-2025 Zero Dsrp, Dsr/X, Dsr, or Ds motorcycle is included in this recall.
- Contact a franchised Zero dealer to schedule the free front-brake-hose inspection and replacement if needed; the hose repair addresses brake-fluid leaks and loss of brake pressure.
- Bring the recall notice if Zero mailed one. If not, reference recall number 26V048 when you call.
- Ride cautiously until the repair is complete. Leave extra following distance and avoid hard braking.
- Stop riding and contact the dealer if you notice leaking brake fluid or reduced brake pressure before the appointment.
What happens at the repair
At the dealer, a Zero technician inspects the front brake hose for twisting or damage and replaces the hose if needed. The recall repair is available now, and parts and labor are free. Zero is not running a separate reimbursement program for this campaign because all affected motorcycles are under warranty and no owner should have paid for this repair out of pocket. If you have prior repair paperwork, ask the service desk how the existing warranty applies.
| Reimbursement | Warranty coverage applies |
|---|
Timeline
| January 28, 2026 | NHTSA published the recall |
|---|---|
| February 4, 2026 | Dealer notification began |
| February 6, 2026 | Dealer notification ended |
| February 23, 2026 | Owner notification mailed |
| February 23, 2026 | Interim owner notification (was planned for this date) |
| February 27, 2026 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
Frequently asked questions
What is recall 26V048?
Recall 26V048 covers 118 2024-2025 Zero Dsrp, Dsr/X, Dsr, and Ds motorcycles with a front brake hose that can be twisted and damaged. That damage can cause a brake fluid leak and loss of brake pressure. Zero dealers will inspect and replace the hose if needed for free.
What should I do if my 2024-2025 Zero Dsrp, Dsr/X, Dsr, or Ds is on this recall?
Check your VIN to confirm your specific motorcycle is included in recall 26V048. If it is, contact a franchised Zero dealer to schedule the front brake hose inspection. Reference recall 26V048 or Zero recall number SV-RCL-025-017.2 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. Zero dealers will inspect the front brake hose and replace it if needed, free of charge, regardless of where the motorcycle was originally purchased.
What is the safety risk in recall 26V048?
The safety risk is reduced braking ability from loss of front brake pressure. Per NHTSA campaign 26V048, a damaged front brake hose can leak brake fluid, reduce braking ability, and cause loss of vehicle control, increasing crash risk. The dealer repair is free.
When were owners notified about recall 26V048?
Zero mailed owner notification letters on February 23, 2026. VINs became searchable for this recall on February 27, 2026. If you did not receive a letter, check your VIN and contact a franchised Zero dealer if your motorcycle is included.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/26V048000 |
|---|---|
| Zero customer service | 1-888-841-8085 |
| NHTSA recall # | 26V048 |
| NHTSA recall # (full) | 26V048000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →