Recall 25V700 affects 112 2018 BMW 328D vehicles for an EGR cooler leak that raises fire risk. Repair is free at any franchised BMW dealer.
BMW is recalling 112 2018 328D diesel vehicles because the EGR cooler can leak internally, mixing coolant with diesel soot and sending smoldering particles into the intake manifold. That condition can melt the intake manifold and increase the risk of a fire; BMW dealers will complete the recall repair free of charge.
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What's wrong?
The EGR cooler on the 2018 BMW 328D is part of the diesel exhaust gas recirculation system. It cools a portion of exhaust gas before that gas returns to the engine intake, which helps control combustion temperature and emissions. The cooler also keeps engine coolant and exhaust gas separated inside the module.
In affected vehicles covered by NHTSA campaign 25V700, the EGR cooler was not built with enough long-term durability. Over time, an internal leak can let glycol coolant enter the exhaust path and mix with diesel soot. That mixture can create smoldering particles, and BMW reports that those particles can damage or melt the intake manifold.
Drivers have several warning signs to watch for before failure. The instrument cluster can show a low-coolant warning, and the vehicle can lose engine power. You can also notice an exhaust odor, unusual noise from the engine compartment, or smoke from the engine compartment.
Who's affected?
The EGR cooler appears under both the fuel-system and exhaust-system component labels.
| 2018 BMW 328D | fuel system |
|---|---|
| 2018 BMW 328D | Exhaust system |
| Units affected | 112 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific car is included.
What's the safety risk?
Smoldering particles and a melting intake manifold increase the risk of a fire. Watch for a coolant warning, reduced engine power, exhaust odor, unusual engine-compartment noise, or smoke. If any of those appear, pull over safely and contact a BMW dealer before continuing. Repair is free at any franchised BMW dealer.
What should I do?
- Check your VIN to confirm your 2018 BMW 328D is included in this recall.
- Contact your nearest franchised BMW dealer to schedule the free EGR cooler replacement, intake-manifold inspection, and EGR pipe cleaning that address coolant mixing with diesel soot.
- Bring the recall notice if BMW mailed one. If not, reference recall number 25V700 when you call.
- Schedule the repair promptly because smoldering particles and a melting intake manifold increase the risk of a fire.
What happens at the repair
At an authorized BMW center, a BMW technician replaces the EGR cooler, checks the intake manifold, replaces the manifold if needed, and cleans the EGR pipe that connects the cooler to the manifold. The repair is available now, and parts and labor are free under the recall. If you paid to replace the EGR cooler before the recall notice, BMW's standard reimbursement plan covers eligible documented expenses. Bring repair invoices or receipts to the service desk.
| Reimbursement | Reimbursement available |
|---|
Timeline
| October 15, 2025 | NHTSA published the recall |
|---|---|
| October 15, 2025 | Dealer notification began |
| October 15, 2025 | Dealer notification ended |
| December 5, 2025 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| December 8, 2025 | Owner notification mailed |
Frequently asked questions
What is recall 25V700?
Recall 25V700 covers 112 2018 BMW 328D diesel vehicles with an EGR cooler defect. Coolant can leak into diesel soot inside the EGR system, creating smoldering particles and a melting intake manifold. BMW dealers will replace the EGR cooler, inspect the intake manifold, replace it if needed, and clean the EGR pipe for free.
What should I do if my 2018 BMW 328D is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 25V700. If it is, contact a franchised BMW dealer to schedule the EGR cooler replacement and related inspection. Reference recall number 25V700 when you call. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost. BMW will replace the EGR cooler, inspect and replace the intake manifold if needed, and clean the EGR pipe free of charge at any franchised BMW dealer.
What is the safety risk in recall 25V700?
The safety risk is fire. BMW reports that an internal EGR cooler leak can let coolant mix with diesel soot, creating smoldering particles and a melting intake manifold. If your VIN is included, schedule the free dealer repair before continuing normal use.
What if I bought my BMW 328D used?
The free recall repair still applies. Federal recall law follows the vehicle, not the original owner. Check your VIN to confirm whether your specific 2018 BMW 328D is included, then contact a franchised BMW dealer and reference recall number 25V700.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/25V700000 |
|---|---|
| BMW customer service | 1-800-525-7417 |
| NHTSA recall # | 25V700 |
| NHTSA recall # (full) | 25V700000 |
Source documents
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Download Recall Document (PDF) (PDF)
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Download Quarterly Report (PDF)
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Download Owner Notification Letter (PDF)
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Download Recall Report (PDF)
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Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →