Recall 25V636 covers 199,674 2019-2022 BMW and Toyota Supra vehicles for starter-relay short-circuit fire risk. Park outside. Free repair at any franchised BMW dealer.
A short circuit in the starter relay is the fire risk in this recall. Until the remedy is complete, park the vehicle outside and away from structures. Schedule the engine starter replacement soon. Repair is free at any franchised BMW dealer.
BMW is recalling 199,674 2019-2022 330I, 530I, Z4, X3, X4, 430I, 230I, 430I Convertible, and Toyota Supra vehicles because the engine starter relay can corrode, overheat, and short circuit. A short circuit raises the risk of fire, so owners should park outside and away from structures until a BMW dealer completes the free repair.
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What's wrong?
This BMW recall involves the engine starter, the electric motor that turns the engine when you press the start button. Inside that starter is an electrical relay, a switch that sends power to the starter only when the vehicle is being started. That relay has to stay clean and dry so the electrical connection stays controlled.
On affected 2019-2022 vehicles, water can reach the starter relay. Once moisture gets inside, corrosion can build up on the relay contacts. That corrosion changes the electrical path, which can keep the relay from working correctly, make the starter fail to crank the engine, or cause the relay to overheat and short circuit.
There is no warning sign before failure. An owner first notices the problem when the engine does not start, or when the starter area overheats without an earlier dashboard message or symptom.
Who's affected?
Spans 9 model lines across 2019-2022, all with the same engine starter relay.
| 2022 BMW 230I | electrical system |
|---|---|
| 2020 BMW 530I | electrical system |
| 2021 BMW 530I | electrical system |
| 2020 Toyota Supra | electrical system |
| 2021 Toyota Supra | electrical system |
| 2022 Toyota Supra | electrical system |
| 2019 BMW Z4 | electrical system |
| 2020 BMW Z4 | electrical system |
| 2021 BMW Z4 | electrical system |
| 2022 BMW Z4 | electrical system |
| 2020 BMW X3 | electrical system |
| 2021 BMW X3 | electrical system |
| 2022 BMW 530I | electrical system |
| 2019 BMW 330I | electrical system |
| 2020 BMW 330I | electrical system |
| 2021 BMW 330I | electrical system |
| 2022 BMW 430I | electrical system |
| 2021 BMW 430I | electrical system |
| 2020 BMW X4 | electrical system |
| 2021 BMW X4 | electrical system |
| 2022 BMW X4 | electrical system |
| 2021 BMW 430I Convertible | electrical system |
| 2022 BMW 430I Convertible | electrical system |
| 2022 BMW X3 | electrical system |
| Units affected | 199,674 |
| Field incidents | NHTSA has logged no field incidents to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific vehicle is included.
What's the safety risk?
A short circuit in the starter relay is the fire risk in this recall. Until the remedy is complete, park the vehicle outside and away from structures. Schedule the engine starter replacement soon. Repair is free at any franchised BMW dealer.
What should I do?
- Check your VIN to confirm your 2019-2022 BMW 230I, 530I, Supra, Z4, X3, 330I, 430I, X4, or 430I Convertible is included in this recall.
- Park outside and away from structures until the starter-relay repair is complete.
- Contact a franchised BMW dealer to schedule the free engine-starter replacement that addresses the overheating starter relay.
- Bring the recall notice if BMW mailed one. If not, reference recall number 25V636 when you call.
- Call BMW customer service at 1-800-525-7417 with questions about scheduling or dealer instructions.
What happens at the repair
At the dealer, a BMW technician replaces the engine starter covered by recall 25V636. The recall repair is free, with parts and labor covered. Until the repair is complete, park the vehicle outside and away from structures. If you paid out of pocket for this starter remedy before the recall notice, BMW's standard reimbursement plan covers documented expenses. Bring repair invoices, payment records, and related paperwork to the service desk or contact BMW customer service about the reimbursement claim.
| Reimbursement | Reimbursement available |
|---|
Timeline
| September 23, 2025 | NHTSA published the recall |
|---|---|
| September 23, 2025 | Dealer notification began |
| September 23, 2025 | Dealer notification ended |
| November 14, 2025 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| November 14, 2025 | Interim owner notification (was planned for this date) |
| February 6, 2026 | Owner notification mailed |
Frequently asked questions
What is recall 25V636?
Recall 25V636 covers 199,674 2019-2022 BMW 230I, 530I, Supra, Z4, X3, 330I, 430I, X4, and 430I Convertible vehicles. The engine starter relay can corrode, overheat, and short circuit, increasing fire risk. BMW dealers will replace the engine starter for free.
What should I do if my 2019-2022 BMW 230I, 530I, Supra, Z4, X3, 330I, 430I, X4, or 430I Convertible is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 25V636. If it is, park outside and away from structures until the repair is complete, then contact a franchised BMW dealer to schedule the free engine starter replacement.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost, and BMW will replace the engine starter free of charge at a franchised BMW dealer. Reference recall 25V636 when you call for an appointment.
What is the safety risk?
The safety risk is fire. A corroded engine starter relay can overheat and short circuit, increasing the risk of a fire. BMW advises owners to park outside and away from structures until the dealer completes the recall repair.
When were owners notified about recall 25V636?
BMW mailed owner notification letters on February 6, 2026. VINs became searchable beginning November 14, 2025. If you bought the vehicle used or never received a letter, check your VIN and contact BMW customer service at 1-800-525-7417 with recall 25V636.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/25V636000 |
|---|---|
| BMW customer service | 1-800-525-7417 |
| NHTSA recall # | 25V636 |
| NHTSA recall # (full) | 25V636000 |
Source documents
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Download Owner Notice (PDF)
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Download Owner Notification Letter (PDF)
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Download Recall Investigation Document (PDF) (PDF)
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Download Recall Document (PDF) (PDF)
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Download Recall Report (PDF)
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Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →