Recall 25V459 affects 44 2024 Zero Dsrp, Dsr, Ds, and Dsr/X motorcycles for front brake hose damage. Repair is free at any franchised Zero dealer.
Zero is recalling 44 2024 Dsrp, Dsr, Ds, and Dsr/X motorcycles because the front brake hose can be twisted, become damaged, and leak brake fluid. A loss of brake pressure reduces braking ability and raises crash risk, and Zero dealers will complete the repair free of charge.
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What's wrong?
The front brake hose on 2024 Zero Dsrp, Dsr, Ds, and Dsr/X motorcycles carries brake fluid from the front caliper to the ABS hydraulic control unit. That hose has to flex as the front suspension and steering move, while keeping enough pressure in the brake system for the front brake to clamp the rotor.
On affected motorcycles, the hose was twisted during installation on the manufacturing line. The twist reduces the hose's designed flexibility, so normal movement can damage the hose over time. Once the hose is frayed or damaged, brake fluid can leak and front brake pressure can drop.
An owner can see the warning sign before full failure by inspecting the front brake line. Look for a frayed or damaged hose, wet brake fluid around the line, or front brakes that do not respond as expected.
Who's affected?
Covers the Dsrp, Dsr, Ds, and Dsr/X variants from the 2024 model year, all using the same front caliper to HCU brake line.
| 2024 Zero Dsrp | hydraulic brake hose |
|---|---|
| 2024 Zero Dsr | hydraulic brake hose |
| 2024 Zero Ds | hydraulic brake hose |
| 2024 Zero Dsr/X | hydraulic brake hose |
| Units affected | 44 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific motorcycle is included.
What's the safety risk?
Loss of brake pressure reduces braking ability and increases crash risk. Watch for a frayed or damaged front brake line, brake-fluid leaks, or front brakes that do not work as expected. If you see those signs, stop using the motorcycle and call a Zero dealer. Repair is free at any franchised Zero dealer.
What should I do?
- Check your VIN to confirm your 2024 Zero Dsrp, Dsr, Ds, or Dsr/X motorcycle is included in this recall.
- Contact a franchised Zero dealer to schedule the free front-brake-hose inspection and any needed hose replacement that fixes the twisted hose and brake-fluid leak risk.
- Bring the recall notice if Zero mailed one. Reference recall number 25V459 when you call.
- Ride cautiously until the dealer completes the repair, and leave extra stopping distance if brake pressure feels reduced.
What happens at the repair
At the dealer, a Zero technician inspects the front brake hose for twisting or damage and replaces the hose if needed. The recall repair is free, with parts and labor submitted through a warranty claim. Zero is not offering a separate reimbursement program because all affected motorcycles are under warranty and no owner should have paid for this repair out of pocket. Ask the service desk how the warranty claim applies to your motorcycle.
| Estimated time at dealer | 90 minutes |
|---|---|
| Reimbursement | Warranty coverage applies |
Timeline
| July 11, 2025 | NHTSA published the recall |
|---|---|
| July 21, 2025 | Dealer notification began |
| July 25, 2025 | Owner notification mailed |
| July 28, 2025 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
Frequently asked questions
What is recall 25V459?
Recall 25V459 covers 44 2024 Zero Dsrp, Dsr, Ds, and Dsr/X motorcycles with a front brake hose that can be twisted, become damaged, leak brake fluid, and reduce brake pressure. Zero dealers will inspect the hose and replace it as necessary for free.
What should I do if my 2024 Zero Dsrp, Dsr, Ds, or Dsr/X is on this recall?
Check your VIN to confirm your specific motorcycle is included in recall 25V459. If it is, contact a franchised Zero dealer to schedule the front brake hose inspection and any needed replacement. Reference recall 25V459 and Zero recall number SV-RCL-025-017 when you call.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to perform recall repairs at no cost, and Zero dealers will inspect the front brake hose and replace it as necessary free of charge.
What is the safety risk?
The safety risk is reduced braking ability. A twisted or damaged front brake hose can leak brake fluid and cause a loss of brake pressure, which increases crash risk. If you notice brake fluid loss or weaker braking, stop riding and contact a Zero dealer.
When did Zero notify owners?
Zero mailed owner notification letters on July 28, 2025. If you bought the motorcycle used or never received a letter, the VIN check still decides whether your specific motorcycle is included in recall 25V459.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/25V459000 |
|---|---|
| Zero customer service | 1-888-841-8085 |
| NHTSA recall # | 25V459 |
| NHTSA recall # (full) | 25V459000 |
Source documents
-
Download Owner Notice (PDF) - Download Quarterly Report (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →