Recall 25V341 affects 29,501 2024-2025 Ford F-150 Lightning BEV trucks for a loose ball joint nut. Free repair at any franchised Ford dealer.
Ford is recalling 29,501 2024-2025 F-150 Lightning BEV trucks because the front upper control arm ball joint nut was not tightened properly and the control arm can detach from the knuckle assembly. That can cause loss of steering and control and increase the risk of a crash; Ford dealers will complete the repair free of charge.
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What's wrong?
The front upper control arm on the 2024-2025 Ford F-150 Lightning BEV is part of the front suspension that helps hold the wheel in the correct position as the truck moves over bumps and turns. Its ball joint connects that control arm to the steering knuckle, and the ball joint nut keeps that connection clamped tight while still allowing normal suspension movement.
On affected trucks, that nut was not tightened to the correct torque during assembly. Ford traced the problem to alignment between the fastening tool and the nut, which interfered with how the tool seated on the fastener. If the nut loosens or falls off, the upper control arm can detach from the knuckle assembly, leaving the front suspension joint unsecured.
Drivers can notice vibration from the vehicle before the joint separates. A clunk or rattle during suspension movement, such as when the truck rises and settles over bumps, is also a warning sign.
Who's affected?
Both model years use the same upper control arm ball joint nut covered by this recall.
| 2024 Ford F-150 Lightning BEV | upper control arm |
|---|---|
| 2025 Ford F-150 Lightning BEV | upper control arm |
| Units affected | 29,501 |
| Field incidents | NHTSA has logged 1 field incident to date. |
Not every 2024-2025 Ford F-150 Lightning BEV pickup truck is on the list. Check your VIN to confirm whether your specific pickup truck is included.
What's the safety risk?
A detached control arm can cause loss of steering and vehicle control, increasing crash risk. A loose or missing ball joint nut can cause vibration, clunking, or rattling as the suspension moves. Treat those signs as a reason to slow down, avoid unnecessary trips, and schedule the inspection soon. Repair is free at any franchised Ford dealer.
What should I do?
- Check your VIN to confirm your 2024-2025 Ford F-150 Lightning BEV is included in this recall.
- Contact your nearest franchised Ford dealer to schedule the free inspection and repair that secures the front upper control arm ball joint nut and knuckle assembly.
- Bring the recall notice if Ford mailed one, or reference recall number 25V341 and Ford recall 24S76 when you call.
- Drive cautiously until the repair is complete, and leave extra following distance.
- Call Ford customer service at 1-866-436-7332 with questions about scheduling or recall coverage.
What happens at the repair
At the dealer, a Ford technician inspects the front upper control arm ball joint nut to confirm it is tightened correctly. If the hardware or knuckle is affected, the technician replaces the nut, the knuckle assembly, or both. The recall repair is free, including parts and labor. If you've already paid out of pocket for this repair, Ford's standard reimbursement plan covers documented expenses. Ask the dealer service desk how to submit the paperwork.
| Reimbursement | Reimbursement available |
|---|
Timeline
| May 23, 2025 | NHTSA published the recall |
|---|---|
| May 27, 2025 | Dealer notification began |
| May 27, 2025 | Dealer notification ended |
| May 27, 2025 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| June 6, 2025 | Owner notification mailed |
Frequently asked questions
What is recall 25V341?
Recall 25V341 covers 29,501 2024-2025 Ford F-150 Lightning BEV vehicles with a front upper control arm ball joint nut that was not tightened properly. The control arm can detach from the knuckle assembly, causing loss of steering and control. Ford dealers will inspect and repair it for free.
What should I do if my 2024-2025 Ford F-150 Lightning BEV is on this recall?
Check your VIN to confirm your specific truck is included in recall 25V341. If it is, contact a franchised Ford dealer to schedule the upper control arm inspection. The dealer will replace the nut or knuckle assembly as needed. Reference Ford recall number 24S76 when you call.
Is the recall repair free?
Yes. Federal recall law requires Ford to perform the recall repair at no cost. A franchised Ford dealer will inspect the upper control arm ball joint nut and replace the nut or knuckle assembly as needed, free of charge.
What is the safety risk?
The safety risk is loss of steering and vehicle control. In recall 25V341, the front upper control arm can detach from the knuckle assembly if the ball joint nut was not tightened properly, increasing crash risk. Confirm your VIN before scheduling the dealer repair.
When were owner letters mailed?
Ford mailed owner notification letters on June 6, 2025. If you bought the truck used or never received a letter, the VIN still decides whether recall 25V341 applies. Check your VIN, then contact a Ford dealer if your truck is included.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/25V341000 |
|---|---|
| Ford customer service | 1-866-436-7332 |
| NHTSA recall # | 25V341 |
| NHTSA recall # (full) | 25V341000 |
Source documents
-
Download Quarterly Report (PDF) - Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →