Recall 25V040 covers 1,716 2023-2024 Toyota and Lexus vehicles for a spiral cable defect. Repair is free at any franchised Lexus dealer.
Lexus is recalling 1,716 2023-2024 Rx, Nx, Highlander, Corolla, Corolla Cross, Tacoma, Corolla Cross Hybrid, and Highlander Hybrid vehicles that were incorrectly repaired under recall 23V-480. An insufficient weld inside the steering column spiral cable assembly can deactivate the driver's air bag, which will not deploy as intended in a crash; the dealer repair is free.
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What's wrong?
The spiral cable assembly sits inside the steering column and keeps electrical circuits connected while the steering wheel turns. On these 2023-2024 Lexus vehicles, that assembly includes a flat ribbon-style electrical cable tied into the driver's airbag circuit, so the airbag module can receive the signal it needs during a crash.
Some vehicles were incorrectly cleared during the earlier 23V-480 recall inspection and still have a spiral cable that needed replacement. The issue is an insufficient weld between the flexible flat cable and the spiral cable's bus bar, which is the metal contact that carries the electrical connection. If that connection separates, the driver's airbag circuit is interrupted and the vehicle no longer meets the required occupant crash protection standard.
The warning sign is the SRS warning light on the dash. If that light comes on, the driver's airbag has become deactivated or the system has detected a fault in the airbag circuit.
Who's affected?
Spans Lexus and Toyota models across the 2023 and 2024 model years, with the same spiral cable assembly tied to the driver front air bag and steering column.
| 2023 Lexus Rx | front air bag |
|---|---|
| 2023 Lexus Rx | steering column |
| 2023 Toyota Highlander | front air bag |
| 2023 Toyota Highlander | steering column |
| 2023 Toyota Corolla | front air bag |
| 2023 Toyota Corolla | steering column |
| 2023 Lexus Nx | front air bag |
| 2023 Lexus Nx | steering column |
| 2023 Toyota Corolla Cross | front air bag |
| 2023 Toyota Corolla Cross | steering column |
| 2024 Lexus Nx | front air bag |
| 2024 Lexus Nx | steering column |
| 2023 Toyota Tacoma | front air bag |
| 2023 Toyota Tacoma | steering column |
| 2023 Toyota Corolla Cross Hybrid | steering column |
| 2023 Toyota Corolla Cross Hybrid | front air bag |
| 2023 Toyota Highlander Hybrid | steering column |
| 2023 Toyota Highlander Hybrid | front air bag |
| Units affected | 1,716 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether this recall applies to your specific vehicle.
What's the safety risk?
A deactivated driver's air bag will not deploy as intended, increasing the risk of injury during a crash. If the SRS warning light is on, treat it as a reason to schedule dealer inspection soon and drive cautiously until repaired. Repair is free at any franchised Lexus dealer.
What should I do?
- Check your VIN to confirm your 2023-2024 Rx, Highlander, Corolla, Nx, Corolla Cross, Tacoma, Corolla Cross Hybrid, or Highlander Hybrid is included in this recall.
- Contact a franchised Lexus dealer to schedule the free spiral-cable inspection and replacement that restores the driver's air bag connection.
- Bring the recall notice if you have it. If not, reference recall number 25V040 and Lexus recall 25LA02 when you call.
- Drive with added caution until the repair is complete because the driver's air bag connection can separate and leave the air bag deactivated in a crash.
What happens at the repair
At the dealer, a Lexus technician inspects the spiral cable assembly inside the steering column and replaces it when the inspection shows the electrical connection needs correction. The recall repair is free, and parts and labor are covered. If you already paid for a related spiral cable or driver air bag repair before the recall notice, the manufacturer's standard reimbursement plan covers documented expenses. Bring the repair invoice, proof of payment, and any related dealer paperwork to the service desk when you ask about reimbursement.
| Reimbursement | Reimbursement available |
|---|
Timeline
| January 29, 2025 | NHTSA published the recall |
|---|---|
| January 29, 2025 | Dealer notification began |
| January 29, 2025 | Dealer notification ended |
| March 16, 2025 | Interim owner notification (was planned for this date) |
| March 17, 2025 | Owner notification mailed |
Frequently asked questions
What is recall 25V040?
Recall 25V040 covers 1,716 2023-2024 Lexus and Toyota vehicles that were incorrectly repaired under recall 23V-480. A poor weld inside the steering column spiral cable assembly can separate and deactivate the driver's air bag, increasing injury risk in a crash.
What should I do if my 2023-2024 Lexus or Toyota vehicle is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 25V040. If it is, contact a franchised Lexus or Toyota dealer for an inspection and spiral cable assembly replacement if needed. Reference recall 25V040, Toyota 25TA02, or Lexus 25LA02 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. Dealers will inspect the steering column spiral cable assembly and replace it if needed, free of charge.
What is the safety risk?
The driver's air bag can deactivate if the electrical connection inside the spiral cable assembly separates. If that happens, the air bag will not deploy as intended in a crash, increasing the risk of injury.
When were owner letters mailed for recall 25V040?
Owner notification letters were mailed March 17, 2025. If you bought the vehicle used or never received a letter, the VIN check is still the deciding step. The year and model are not enough to confirm inclusion.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/25V040000 |
|---|---|
| Lexus customer service | 1-800-331-4331 |
| NHTSA recall # | 25V040 |
| NHTSA recall # (full) | 25V040000 |
Source documents
-
Download Quarterly Report (PDF) - Download Misc. Document (PDF)
- Download Owner Notice (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 19, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →