Recall 24V788 affects 291 2020 Volvo hybrid vehicles for a loose brake pedal pushrod screw joint. Repair is free at any franchised Volvo dealer.
Volvo is recalling 291 2020 S60PHEV, S90PHEV, V60PHEV, XC60PHEV, and XC90PHEV hybrid vehicles because the pushrod screw joint linking the brake pedal to the hydraulic brake unit can be loose. A loose brake pedal can cause loss of braking function and increase crash risk; Volvo dealers will complete the recall repair free of charge.
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What's wrong?
The brake pedal pushrod in the 2020 Volvo S60PHEV, S90PHEV, V60PHEV, XC60PHEV, and XC90PHEV is the linkage between the pedal and the hydraulic brake unit. When you press the pedal, that rod transfers your foot pressure into the brake system so hydraulic pressure can build and slow the vehicle.
On affected vehicles, the screw joint at that pushrod was not tightened to the required specification. Volvo traced the problem to misalignment at the supplier assembly station while the parts were being built. As the joint works loose, the pedal connection loses its intended position and feel instead of staying firmly aligned.
Owners can notice noise from the pedal area, an unstable brake pedal, or a brake pedal that sits farther from the accelerator than normal. Those are warning signs that the pushrod connection is loosening.
Who's affected?
Covers five Volvo plug-in hybrid model lines from the 2020 model year, all tied to the same brake pedal pushrod in the hydraulic brake system.
| 2020 Volvo S60PHEV | hydraulic brake system |
|---|---|
| 2020 Volvo S90PHEV | hydraulic brake system |
| 2020 Volvo V60PHEV | hydraulic brake system |
| 2020 Volvo XC60PHEV | hydraulic brake system |
| 2020 Volvo XC90PHEV | hydraulic brake system |
| Units affected | 291 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific vehicle is included.
What's the safety risk?
A loose brake pedal can cause loss of braking function and increase the risk of a crash. If the pedal feels unstable, sits farther from the accelerator, or makes noise, treat it as a reason to pull over safely and call the dealer. Repair is free at any franchised Volvo dealer.
What should I do?
- Check your VIN to confirm your 2020 Volvo S60PHEV, S90PHEV, V60PHEV, XC60PHEV, or XC90PHEV is included in this recall.
- Contact your nearest franchised Volvo dealer to schedule the free brake-pedal pushrod screw-joint tightening that secures the brake pedal connection.
- Bring the recall notice Volvo mailed on December 17, 2024, or reference recall number 24V788 and Volvo recall R10289 when you call.
- Drive with extra following distance until the repair is complete, and contact the dealer if the brake pedal feels loose.
- Call Volvo customer service at 1-800-458-1552 with questions about scheduling or recall coverage.
What happens at the repair
At the dealer, a Volvo technician tightens the brake pedal pushrod screw joint that connects the brake pedal to the hydraulic brake unit. The recall repair is free, with parts and labor covered. If you paid out of pocket for this same brake pedal pushrod repair before receiving the recall letter, Volvo says you can seek reimbursement. Keep your repair paperwork and contact Volvo Customer Care at 1-800-458-1552 for the claim process.
| Reimbursement | Reimbursement available |
|---|
Timeline
| October 23, 2024 | NHTSA published the recall |
|---|---|
| October 23, 2024 | Dealer notification began |
| October 23, 2024 | Dealer notification ended |
| December 17, 2024 | Owner notification mailed |
| December 17, 2024 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| December 17, 2024 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 24V788?
Recall 24V788 covers 291 2020 Volvo S60PHEV, S90PHEV, V60PHEV, XC60PHEV, and XC90PHEV hybrid vehicles. The brake pedal pushrod screw joint can be loose, which can lead to loss of braking function and increase crash risk. Volvo dealers will tighten the joint for free.
What should I do if my 2020 Volvo S60PHEV, S90PHEV, V60PHEV, XC60PHEV, or XC90PHEV is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 24V788. If it is, contact a franchised Volvo dealer to schedule the brake pedal pushrod screw joint repair. Reference recall 24V788 or Volvo recall R10289 when you call. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Volvo dealers will tighten the brake pedal pushrod screw joint free of charge. Parts and labor are covered at any franchised Volvo dealer.
What is the safety risk?
The safety risk is loss of braking function. In affected vehicles, a loose brake pedal pushrod screw joint can keep the hydraulic brake unit from responding correctly, increasing crash risk. Confirm your VIN, then schedule the free dealer repair if your vehicle is included.
When were Volvo owners notified about recall 24V788?
Volvo mailed owner notification letters on December 17, 2024. Used vehicle owners or owners who did not receive a letter still need to check the VIN, because the VIN decides whether this recall applies to a specific 2020 Volvo hybrid vehicle.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/24V788000 |
|---|---|
| Volvo customer service | 1-800-458-1552 |
| NHTSA recall # | 24V788 |
| NHTSA recall # (full) | 24V788000 |
Source documents
-
Download Quarterly Report (PDF) - Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notice (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →