Recall 24V599 affects 8,294 2018-2021 Blue Bird Vision School Bus and Vision buses for fuel-line leaks. Repair is free at any franchised Blue Bird dealer.
Blue Bird is recalling 8,294 2018-2021 Vision School Bus and Vision buses because an improperly applied fuel-line coating can lead to a fuel leak. A leak near an ignition source increases the risk of a fire, and Blue Bird dealers will replace the affected fuel lines free of charge.
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What's wrong?
The fuel line assembly on affected 2018-2021 Blue Bird Vision School Bus and Vision buses carries gasoline from the fuel system to the 6.8L engine. It includes pressure lines and quick connect fittings, the parts that keep fuel moving through the system without leaking at connection points.
On affected buses, the coating on the fuel line was applied too far down the line, into the area that fits inside the quick connect. That is outside the normal design. If the coating is chipped or damaged there, fuel can wick underneath it and leak at the end of the fitting.
An owner or fleet technician can notice fuel leakage after the bus has been parked in the same spot for a long time. The leak can also be found during an annual inspection, especially around the fuel line fittings.
Who's affected?
Covers the Vision and Vision School Bus names across the 2018-2021 model years, all tied to the same fuel system component.
| 2020 Blue Bird Vision School Bus | fuel system |
|---|---|
| 2021 Blue Bird Vision School Bus | fuel system |
| 2019 Blue Bird Vision | fuel system |
| 2018 Blue Bird Vision | fuel system |
| Units affected | 8,294 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific bus is included.
What's the safety risk?
A fuel leak near an ignition source increases the risk of fire. Look for fuel spots after the bus sits in the same place for a long time, and treat any visible leak as a reason to stop using it and call the dealer. Repair is free at any franchised Blue Bird dealer.
What should I do?
- Check your VIN to confirm your 2018-2021 Blue Bird Vision School Bus or Vision is included in this recall.
- Contact a franchised Blue Bird dealer to schedule the free fuel-line inspection and replacement that addresses the fuel-leak fire risk.
- Bring the owner notice if you have it, or reference recall number 24V599 when you call.
- Avoid operating the bus if fuel is leaking; call the dealer for handling instructions before it moves.
What happens at the repair
At the dealer, a Blue Bird technician inspects the fuel lines and replaces any lines with coating problems or leak risk. The inspection, replacement parts, and labor are free under the recall. Blue Bird says parts are available through its recall parts channel and local Blue Bird dealers. If this fuel line repair was completed before the recall notice reached you, provide a copy of the work order or invoice to Blue Bird for warranty consideration under the recall reimbursement process.
| Reimbursement | Reimbursement available |
|---|
Timeline
| August 12, 2024 | NHTSA published the recall |
|---|---|
| October 10, 2024 | Owner notification mailed |
| October 11, 2024 | Dealer notification began |
| October 11, 2024 | Dealer notification ended |
| October 11, 2024 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 24V599?
Recall 24V599 covers 8,294 2018-2021 Blue Bird Vision School Bus and Vision buses with 6.8L gasoline engines. The fuel-line coating was applied incorrectly, which can allow a fuel leak. Blue Bird dealers will inspect and replace the fuel lines as needed for free.
What should I do if my 2018-2021 Blue Bird Vision School Bus or Vision is on this recall?
Check your VIN to confirm your specific bus is included in recall 24V599. If it is, contact a franchised Blue Bird dealer to schedule the fuel-line inspection and replacement. Reference recall 24V599 when you call. Blue Bird customer service is 1-478-822-2242.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. Blue Bird dealers will inspect the fuel lines and replace them as needed free of charge, including parts and labor for buses included in recall 24V599.
What is the safety risk?
The safety risk is fire from a leaking fuel line. NHTSA's consequence for recall 24V599 says a fuel leak in the presence of an ignition source increases the risk of a fire. Schedule the free dealer inspection and fuel-line replacement if your VIN is included.
When did Blue Bird notify owners about recall 24V599?
Blue Bird mailed owner notification letters on October 10, 2024. If your fleet or bus changed ownership, the letter did not always reach the current operator. Check your VIN to confirm whether the bus is included, then contact a franchised Blue Bird dealer for the free repair.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/24V599000 |
|---|---|
| Blue Bird customer service | 1-478-822-2242 |
| NHTSA recall # | 24V599 |
| NHTSA recall # (full) | 24V599000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Document (PDF) (PDF)
- Download Recall Report (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notice (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →