Recall 24V588 affects 15 2018 BMW 540D vehicles for an EGR cooler leak and engine fire risk. Repair is free at any franchised BMW dealer.
BMW is recalling 15 2018 540D xDrive vehicles that were already repaired under recall 22V-614 because the EGR cooler can leak internally, letting coolant mix with diesel soot. That mix can create smoldering particles and a melting intake manifold, increasing the risk of an engine fire; BMW dealers will complete the recall repair free of charge.
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What's wrong?
The EGR module on the 2018 BMW 540D routes a measured amount of exhaust gas back into the diesel engine. Its integrated cooler lowers the exhaust temperature before that gas returns to the intake, which helps the engine manage emissions and heat.
This recall focuses on vehicles that were repaired under the previous EGR cooler recall and received a suspect replacement part. The suspect EGR module lacks sufficient long-term durability. Over time, glycol coolant can leak inside the cooler and mix with diesel soot. That mixture can create smoldering particles and heat damage inside the intake, including a melting intake manifold.
A driver can see a coolant-loss warning in the instrument cluster, reduced engine power, exhaust odor, unusual noise from the engine compartment, or smoke from the engine compartment. Treat those signs as dealer-service issues, especially if your VIN is included in recall 24V588.
Who's affected?
| 2018 BMW 540D | Gas recirculation valve (egr valve) |
|---|---|
| Units affected | 15 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2018 BMW 540D sedan is on the list. Check your VIN to confirm whether your specific sedan is included.
What's the safety risk?
Smoldering particles in the EGR valve and a melting intake manifold increase the risk of an engine fire. If a coolant warning, power loss, exhaust odor, unusual engine-compartment noise, or smoke appears, stop when safe and call a BMW dealer. Repair is free at any franchised BMW dealer.
What should I do?
- Check your VIN to confirm your 2018 BMW 540D is included in this recall.
- Contact your nearest franchised BMW dealer to schedule the free inspection and, if needed, EGR module and intake manifold replacement that addresses the EGR cooler leak and engine fire risk.
- Bring the BMW recall notice if you have it, or reference recall number 24V588 when you call.
- Call BMW customer service at 1-800-525-7417 with questions about the recall or dealer scheduling.
- Park and shut off the engine if you notice smoke, a coolant smell, or engine warnings before the repair.
What happens at the repair
At the dealer, a BMW technician inspects the EGR module and intake manifold and replaces any part that needs replacement. The recall covers parts and labor at no cost to the owner. If you already paid out of pocket to replace the EGR cooler before the recall notice, BMW's standard reimbursement plan covers eligible documented expenses. Bring your repair paperwork and receipts to the service desk when you arrive.
| Reimbursement | Reimbursement available |
|---|
Timeline
| August 8, 2024 | NHTSA published the recall |
|---|---|
| August 8, 2024 | Dealer notification began |
| August 8, 2024 | Dealer notification ended |
| September 30, 2024 | Interim owner notification (was planned for this date) |
| October 7, 2024 | Owner notification mailed |
Frequently asked questions
What is recall 24V588?
Recall 24V588 covers 15 2018 BMW 540D vehicles that were previously repaired under recall 22V-614. The EGR cooler can leak internally, letting coolant mix with diesel soot and create smoldering particles that melt the intake manifold. BMW dealers will inspect and replace the EGR module and intake manifold for free.
What should I do if my 2018 BMW 540D is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 24V588. If it is, contact a franchised BMW dealer to schedule the inspection. Reference recall number 24V588 when you call. The dealer will replace the EGR module and intake manifold if the inspection shows those parts need replacement.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and BMW will inspect the vehicle and replace the EGR module and intake manifold for free at any franchised BMW dealer.
What is the safety risk?
The safety risk is an engine fire. If the EGR cooler leaks internally, coolant can mix with diesel soot and create smoldering particles. Those particles can damage the intake manifold and increase fire risk, so affected vehicles need the dealer inspection and repair.
What if I bought this BMW 540D used?
The free recall repair still applies. Federal recall law follows the vehicle, not the original owner. Check your VIN to confirm whether your 2018 BMW 540D is included, then call a franchised BMW dealer and reference recall number 24V588.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/24V588000 |
|---|---|
| BMW customer service | 1-800-525-7417 |
| NHTSA recall # | 24V588 |
| NHTSA recall # (full) | 24V588000 |
Source documents
-
Download Quarterly Report (PDF) - Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →