Blue Bird recall 24V365 covers 112 2021-2023 Vision School Bus vehicles for a leaking heater fuel tank. Free repair at a franchised Blue Bird dealer.
Blue Bird is recalling 112 2021-2023 Vision School Bus vehicles because an improperly designed diesel tank for the fuel-fired heater can leak fuel. Fuel on the road raises crash risk for other road users, and fuel near an ignition source raises fire risk; Blue Bird dealers will complete the recall repair free of charge.
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What's wrong?
The EV fuel fired heater diesel tank on 2021-2023 Blue Bird Vision School Bus models stores diesel for the heater, not for the electric powertrain. The heater draws fuel from this separate tank when cabin heat is needed. The tank also needs a working vent so pressure can escape without pushing fuel out.
On affected buses, the fuel tank was built with the return tube placed at the vent port. That layout puts fuel where the vent should handle air and pressure. During refueling, or when pressure builds inside the tank, diesel can spill from the tank instead of staying contained. Blue Bird's fix removes the return tube from the vent port so the vent can do its job.
There is no warning sign before failure. The problem shows up as diesel fuel leaking or spilling around the heater fuel tank, especially during refueling or after pressure builds in the tank.
Who's affected?
The same fuel-system tank assembly appears across the 2021, 2022, and 2023 Vision School Bus scope.
| 2023 Blue Bird Vision School Bus | fuel system |
|---|---|
| 2021 Blue Bird Vision School Bus | fuel system |
| 2022 Blue Bird Vision School Bus | fuel system |
| Units affected | 112 |
| Field incidents | NHTSA has logged 1 field incident to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific bus is included.
What's the safety risk?
Fuel leaking onto the road creates a hazard for other road users and increases the risk of a crash. Fuel that reaches an ignition source also increases the risk of a fire. There is no warning sign before failure, so schedule the tank repair promptly if your VIN is included. Repair is free at any franchised Blue Bird dealer.
What should I do?
- Check your VIN to confirm your 2021-2023 Blue Bird Vision School Bus is included in this recall.
- Contact a franchised Blue Bird dealer to schedule the free fuel-fired-heater diesel-tank repair that stops fuel from leaking.
- Bring the recall notice, or reference recall number 24V365 and Blue Bird recall R24DA when you call.
- Avoid operating the bus if fuel is leaking; ask the Blue Bird dealer about towing before moving it.
What happens at the repair
At the dealer, a Blue Bird technician repairs the diesel tank that supplies the fuel-fired heater so it no longer leaks fuel. The recall repair is free, and parts and labor are covered under campaign 24V365. Blue Bird has a general reimbursement plan on file for documented out-of-pocket repairs paid before the recall notice. Bring repair invoices and payment records to the service desk or contact Blue Bird customer service for claim instructions.
| Reimbursement | Reimbursement available |
|---|
Timeline
| May 23, 2024 | NHTSA published the recall |
|---|---|
| July 8, 2024 | Owner notification mailed |
| July 18, 2024 | Dealer notification began |
| July 18, 2024 | Dealer notification ended |
| July 18, 2024 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| July 18, 2024 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 24V365?
Recall 24V365 covers 112 2021-2023 Blue Bird Vision School Bus vehicles with an improperly designed diesel tank for the fuel-fired heater. The tank can leak fuel, creating a road hazard and increasing fire risk near an ignition source. Blue Bird dealers will repair the tank for free.
What should I do if my 2021-2023 Blue Bird Vision School Bus is on this recall?
Check your VIN to confirm whether your specific bus is included in recall 24V365. If it is, contact a franchised Blue Bird dealer to schedule the fuel tank repair. Reference recall number 24V365 or Blue Bird recall R24DA when you call.
Is the recall repair free?
Yes. Blue Bird says dealers will repair the affected diesel tank free of charge. Federal recall law requires the manufacturer to fix the safety defect at no cost, so parts and labor are covered at a franchised Blue Bird dealer.
What is the safety risk in recall 24V365?
The risk is a fuel leak from the diesel tank that supplies the fuel-fired heater. Fuel leaking onto the road creates a hazard for other road users and increases crash risk. Fuel near an ignition source also increases fire risk. The dealer repair addresses the tank defect.
Were owners notified about recall 24V365?
Yes. Blue Bird mailed owner notification letters on July 8, 2024. If you manage or bought a used Vision School Bus and did not receive a letter, check your VIN and call Blue Bird customer service at 1-478-822-2242 with recall number R24DA.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/24V365000 |
|---|---|
| Blue Bird customer service | 1-478-822-2242 |
| NHTSA recall # | 24V365 |
| NHTSA recall # (full) | 24V365000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Document (PDF) (PDF)
- Download Owner Notice (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →