Recall 24V185 affects 217 2024 Ford Maverick trucks for a fuel tank pinch-joint defect. Repair will be free at any franchised Ford dealer once available.
Ford is recalling 217 2024 Maverick vehicles because an open pinch joint between the two fuel-tank molds can let fuel leak. A fuel leak near an ignition source increases fire risk; Ford is developing the dealer repair, and that repair will be free once available.
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What's wrong?
The fuel tank on the 2024 Ford Maverick stores gasoline and keeps it sealed away from heat, sparks, and the road surface. It is molded as a tank assembly with joints that must close cleanly so liquid fuel and fuel vapor stay inside the tank.
On affected Mavericks, the tank was built with an open pinch joint, meaning the material did not seal correctly where the mold halves came together. Ford traced the problem to a supplier mold shuttle stoppage after a sudden power outage. When power returned, the mold and extruded plastic sheets were misaligned, shifting the tank wall thickness and leaving the joint open enough for fuel to leak.
Owners can notice fuel on the ground under the truck or a fuel smell around the vehicle. The dashboard malfunction indicator light, also called the MIL, can also turn on if the evaporative emissions monitor detects the leak.
Who's affected?
| 2024 Ford Maverick | fuel system |
|---|---|
| Units affected | 217 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2024 Ford Maverick pickup truck is on the list. Check your VIN to confirm whether your specific pickup truck is included.
What's the safety risk?
A fuel leak near an ignition source increases the risk of a vehicle fire. If you smell fuel, see fuel on the ground, or the malfunction indicator light comes on, park, shut off the engine, and call the dealer before continuing. Repair will be free at any franchised Ford dealer once available.
What should I do?
- Check your VIN to confirm your 2024 Ford Maverick is included in this recall.
- Review Ford's July 10, 2024 owner letter for repair timing, since the dealer remedy was listed as under development.
- Contact a franchised Ford dealer and ask whether the free fuel-tank replacement is open for your VIN.
- Park and shut off the engine immediately if you detect a fuel leak or the Malfunction Indicator Lamp turns on.
- Reference recall number 24V185 and Ford recall 24S17 when you call Ford or the dealer.
What happens at the repair
Until the final dealer repair is available, Ford's guidance is to park and shut off the engine immediately if you detect a fuel leak or the Malfunction Indicator Lamp comes on. Once Ford opens the final repair, a Ford technician will replace the fuel tanks free of charge. Ford's standard reimbursement plan covers eligible out-of-pocket repairs paid before the recall notice. Keep repair orders and receipts and ask Ford customer service or the dealer how to submit documentation.
| Reimbursement | Reimbursement available |
|---|
Timeline
| March 8, 2024 | NHTSA published the recall |
|---|---|
| March 11, 2024 | Dealer notification began |
| March 11, 2024 | Dealer notification ended |
| March 18, 2024 | Interim owner notification (was planned for this date) |
| July 10, 2024 | Owner notification mailed |
Frequently asked questions
What is recall 24V185?
Recall 24V185 covers 217 2024 Ford Maverick vehicles with fuel tanks that have an open pinch joint between the molds. That defect can allow fuel to leak. Ford dealers will replace the fuel tank for free.
What should I do if my 2024 Ford Maverick is on this recall?
Check your VIN to confirm your specific Maverick is included in recall 24V185. If it is, contact a franchised Ford dealer and ask about the fuel tank replacement under Ford recall 24S17. If you detect a fuel leak or the Malfunction Indicator Lamp illuminates, park and shut off the engine immediately.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Ford's remedy says dealers will replace the fuel tank free of charge. Use recall 24V185 or Ford recall number 24S17 when you speak with the dealer.
What is the safety risk?
The safety risk is a vehicle fire. Ford says the open pinch joint in the fuel tank can allow fuel to leak, and a fuel leak near an ignition source increases fire risk. If you detect a fuel leak or the Malfunction Indicator Lamp illuminates, park and shut off the engine immediately.
What warning signs should I watch for?
Watch for a detected fuel leak or an illuminated Malfunction Indicator Lamp. Ford's remedy instructions say owners should park and shut off the engine immediately if either condition occurs. After that, contact a franchised Ford dealer and reference recall 24V185 or Ford recall number 24S17.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/24V185000 |
|---|---|
| Ford customer service | 1-866-436-7332 |
| NHTSA recall # | 24V185 |
| NHTSA recall # (full) | 24V185000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Report (PDF)
- Download Recall Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →