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Campaign 24V109 Posted February 14, 2024 107 units

2023 Triumph 660 Motorcycle Recall 24V109: Fork Cap

Recall 24V109 affects 107 2023 Triumph Redundant Trident 660 and Tiger Sport 660 motorcycles for fork-cap detachment. Repair is free at any franchised Triumph dealer.

Triumph is recalling 107 2023 Redundant Trident 660 and Tiger Sport 660 motorcycles because incorrectly machined threads can let the front fork caps strip and detach from the fork outer tube. Front fork cap detachment can cause loss of handling and control, increasing crash risk, and Triumph dealers will complete the recall repair free of charge.

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What's wrong?

The front fork cap on the 2023 Triumph Redundant Trident 660 and Tiger Sport 660 is the threaded cap at the top of the front fork outer tube. The fork helps support the front of the motorcycle and control suspension movement over bumps and braking loads. The cap threads into the fork tube so the assembly stays closed and properly clamped together.

On affected motorcycles, the threads for the fork cap were machined undersize. That leaves less thread engagement between the cap and the fork outer tube. With less metal holding the parts together, the threads can strip and the cap can detach from the fork tube. The replacement cap is made to the correct drawing specification and gives the fork tube the intended thread engagement.

There is no warning sign before failure. Triumph says the defective fork cap and the remedy fork cap do not have visible differences obvious to the naked eye.

Who's affected?

Covers the Redundant Trident 660 and Tiger Sport 660, both tied to the same fork bolt component.

2023 Triumph Redundant Trident 660 body or structural component
2023 Triumph Tiger Sport 660 body or structural component
Units affected107
Field incidentsNHTSA has logged no field incidents to date.

A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific motorcycle is included.

What's the safety risk?

If a front fork cap detaches, the motorcycle can lose handling and control, increasing crash risk. There is no listed warning sign before detachment, so ride cautiously, avoid extra trips, and schedule the recall repair soon. Repair is free at any franchised Triumph dealer.

What should I do?

  1. Check your VIN to confirm your 2023 Triumph Redundant Trident 660 or Tiger Sport 660 is included in this recall.
  2. Contact your nearest franchised Triumph dealer to schedule the free front-fork-cap replacement that fixes the incorrectly machined threads.
  3. Bring the recall notice Triumph mailed on March 7, 2024. If you do not have it, reference recall number 24V109 and Triumph recall SRAN 617 when you call.
  4. Avoid riding until the repair if the fork caps feel loose or the front end feels unstable; ask the dealer whether the motorcycle should be transported.

What happens at the repair

At the dealer, a Triumph technician replaces the fork caps on the recalled motorcycles. The issue involves incorrectly machined threads that can let the caps strip and detach from the fork outer tube, so the repair replaces those caps rather than adjusting them. Parts and labor are covered under the recall. Out-of-pocket repairs already paid are handled through Triumph's limited warranty, not through a separate reimbursement program. Ask the service desk how warranty coverage applies if you have prior repair paperwork.

ReimbursementWarranty coverage applies

Timeline

February 14, 2024 NHTSA published the recall
February 23, 2024 Dealer notification began
February 23, 2024 Dealer notification ended
February 28, 2024 Interim owner notification (was planned for this date)
March 7, 2024 Owner notification mailed

Frequently asked questions

What is recall 24V109?

Recall 24V109 covers 107 2023 Triumph Redundant Trident 660 and Tiger Sport 660 motorcycles with front fork caps that can strip and detach from the fork outer tube. Triumph dealers will replace the fork caps for free.

What should I do if my 2023 Triumph Redundant Trident 660 or Tiger Sport 660 is on this recall?

Check your VIN to confirm your specific motorcycle is included in recall 24V109. If it is, contact a franchised Triumph dealer to schedule the fork cap replacement. Reference recall number 24V109 or Triumph recall SRAN 617 when you call.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to repair the defect at no cost, and Triumph's remedy says dealers will replace the fork caps free of charge at any franchised Triumph dealer.

What is the safety risk for this Triumph recall?

The safety risk is loss of vehicle handling and control. If a front fork cap detaches from the fork outer tube, the motorcycle can become harder to control, increasing crash risk. The repair path is the free fork cap replacement at a Triumph dealer.

When were owners notified about recall 24V109?

Triumph mailed owner notification letters on March 7, 2024. If you bought the motorcycle used or never received the letter, check your VIN and call a franchised Triumph dealer with recall number 24V109 or Triumph recall SRAN 617.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/24V109000
Triumph customer service1-678-854-2010
NHTSA recall #24V109
NHTSA recall # (full)24V109000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →