Recall 23V623 covers 4,129 2023-2024 Dodge Hornet and Tonale vehicles for loose electrical cables. Park outside. Free repair at any franchised Dodge dealer.
A fire while parked or driving increases the risk of injury. There is no warning sign before this issue creates a fire risk, so park outside and away from structures until the recall repair is complete. Schedule the dealer inspection soon. Repair is free at any franchised Dodge dealer.
Dodge is recalling 4,129 2023-2024 Hornet and Tonale plug-in hybrid vehicles under recall 23V623 because a 12-volt battery positive cable or high-voltage connector cable was not tightened properly. The loose connection can overheat and start a fire while parked or driving, so owners should park outside and away from structures until a Dodge dealer completes the free repair.
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What's wrong?
The 12-volt battery positive cable and high-voltage connector cables on 2023-2024 Hornet and Tonale plug-in hybrid vehicles carry electrical power through the integrated dual charging module. That module helps manage charging and power flow between the low-voltage battery system and the high-voltage hybrid system. The cable nuts and ground screws have to be tight so current moves through the connection without excess resistance.
On affected vehicles, the issue is an assembly problem, not a defective cable design. A nut on the 12-volt positive cable, or a high-voltage connector with its ground, was missing or not tightened to the correct torque during production. A loose connection creates high electrical resistance. That resistance builds heat at the connection point, and the overheated connection can start a fire while the vehicle is parked or driving.
There is no warning sign before failure. Owners should not expect a dashboard light, noise, or change in how the vehicle drives before the connection overheats.
Who's affected?
Covers Hornet and Tonale crossovers across the 2023 and 2024 model years, with the same ground cable screw used on the battery and electric propulsion system.
| 2023 Dodge Hornet | battery |
|---|---|
| 2023 Dodge Hornet | electric propulsion system |
| 2023 Alfa Romeo Tonale | battery |
| 2023 Alfa Romeo Tonale | electric propulsion system |
| 2024 Dodge Hornet | electric propulsion system |
| 2024 Alfa Romeo Tonale | battery |
| 2024 Alfa Romeo Tonale | electric propulsion system |
| 2024 Dodge Hornet | battery |
| Units affected | 4,129 |
| Field incidents | NHTSA has logged no field incidents to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific crossover is included.
What's the safety risk?
A fire while parked or driving increases the risk of injury. There is no warning sign before this issue creates a fire risk, so park outside and away from structures until the recall repair is complete. Schedule the dealer inspection soon. Repair is free at any franchised Dodge dealer.
What should I do?
- Check your VIN to confirm your 2023-2024 Dodge Hornet or Tonale is included in this recall.
- Contact a franchised Dodge dealer to schedule the free cable-connection inspection and tightening that fixes loose electrical connections that overheat.
- Bring the recall notice if you have it. If not, reference recall number 23V623 and Dodge recall 98A when you call.
- Park outside and away from structures until the recall repair is complete.
- Call Dodge customer service at 1-800-853-1403 with questions before your dealer appointment.
What happens at the repair
Until the recall repair is complete, keep the vehicle parked outside and away from structures. At the dealer, a Dodge technician inspects the battery positive cable and high voltage connector cable connections, then tightens any loose connections. Parts and labor are free under the recall, and the repair is available now. If you already paid out of pocket for the same cable connection repair, FCA US asks owners to send the original receipt or other proof of payment so the company can confirm the expense.
| Reimbursement | Reimbursement available |
|---|
Timeline
| September 7, 2023 | NHTSA published the recall |
|---|---|
| September 28, 2023 | Owner notification mailed |
| October 27, 2023 | Dealer notification began |
| October 27, 2023 | Dealer notification ended |
| October 27, 2023 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| October 27, 2023 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 23V623?
Recall 23V623 covers 4,129 2023-2024 Dodge Hornet and Alfa Romeo Tonale plug-in hybrid electric vehicles. The 12-volt battery positive cable or high voltage connector cable was not tightened properly, which can overheat electrical connections and cause a fire while parked or driving.
What should I do if my 2023-2024 Dodge Hornet or Alfa Romeo Tonale is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 23V623. If it is, park outside and away from structures until the dealer completes the repair. Contact a franchised Dodge dealer to schedule the cable inspection and tightening work. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Dodge dealers will inspect and tighten the affected cable connections as needed for free. Reference recall 23V623 or FCA recall number 98A when you call.
Is it safe to park my vehicle in a garage before the repair?
No. Recall 23V623 includes park-outside guidance because the loose cable connections can overheat and cause a fire while parked or driving. Park outside and away from structures until the dealer finishes the recall repair.
When were owner letters mailed for recall 23V623?
Owner notification letters were mailed September 28, 2023. If you bought the vehicle used or never received a letter, the VIN check still decides whether your specific Hornet or Tonale is included. You can also call FCA US customer service at 1-800-853-1403.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/23V623000 |
|---|---|
| Dodge customer service | 1-800-853-1403 |
| NHTSA recall # | 23V623 |
| NHTSA recall # (full) | 23V623000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →