Recall 23V294 covers 5 2023 BMW X7 and Xm vehicles with loose exhaust-to-catalytic-converter fasteners. Repair is free at any franchised BMW dealer.
BMW is recalling 5 2023 X7 and Xm vehicles because fasteners between the exhaust system and catalytic converter were not tightened correctly. A loose connection increases the risk of a fire, and BMW dealers will complete the free recall repair.
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What's wrong?
The catalytic converter on the 2023 BMW X7 and Xm is part of the exhaust system. It sits in the exhaust path and treats exhaust gases after they leave the engine, while the fastener connection holds the converter securely to the rest of the exhaust system.
On the recalled vehicles, the fasteners at the connection between the exhaust system and the catalytic converter were not tightened to the specified torque during assembly. That means the joint was not clamped with the intended force. Over normal driving, heat, vibration, and exhaust movement can stress that loose connection instead of keeping the converter and exhaust pipe fixed together.
There is no warning sign before failure. If the connection changes enough to make noise or loosen further, a BMW dealer can inspect and repair it for free under recall 23V294.
Who's affected?
Both models list the same catalytic converter part number, 5A291-F4-05/F5-04.
| 2023 BMW X7 | Catalytic convertor |
|---|---|
| 2023 BMW Xm | Catalytic convertor |
| Units affected | 5 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific SUV is included.
What's the safety risk?
A loose connection between the exhaust system and catalytic converter increases the risk of a fire. If your VIN is included, drive cautiously and schedule the recall repair soon so the gasket and fasteners are corrected. Repair is free at any franchised BMW dealer.
What should I do?
- Check your VIN to confirm your 2023 BMW X7 or Xm is included in this recall.
- Contact a franchised BMW dealer to schedule the free exhaust gasket and fastener repair that secures the exhaust-to-catalytic-converter connection.
- Bring the recall notice if BMW mailed one. If not, reference recall number 23V294 when you call.
- Drive only as needed until the repair is complete, since a loose exhaust-to-catalytic-converter connection increases fire risk.
What happens at the repair
At the dealer, a BMW technician replaces the gasket between the exhaust system and the catalytic converter, then tightens the related fasteners to specification. The recall repair is free, and parts and labor are covered. If this condition happened before the recall notice, BMW says the remedy falls under the BMW New Vehicle Limited Warranty, so there is no separate reimbursement program for this campaign. Ask the service desk how that warranty coverage applies if you already have repair paperwork.
| Reimbursement | Warranty coverage applies |
|---|
Timeline
| April 26, 2023 | NHTSA published the recall |
|---|---|
| April 26, 2023 | Dealer notification began |
| April 26, 2023 | Dealer notification ended |
| June 16, 2023 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| June 16, 2023 | Interim owner notification (was planned for this date) |
| June 22, 2023 | Owner notification mailed |
Frequently asked questions
What is recall 23V294?
Recall 23V294 covers 5 2023 BMW X7 and Xm vehicles with exhaust-system fasteners that were not tightened correctly at the catalytic converter connection. A loose connection increases fire risk. BMW dealers will replace the gasket and tighten the fasteners for free.
What should I do if my 2023 BMW X7 or Xm is on this recall?
Check your VIN to confirm your specific BMW is included in recall 23V294. If it is, contact a franchised BMW dealer to schedule the exhaust gasket replacement and fastener tightening. Reference recall number 23V294 when you call. The repair is free.
Is the recall repair free?
No. Federal recall law requires manufacturers to repair recall defects at no cost. BMW dealers will replace the gasket between the exhaust system and catalytic converter, then tighten the fasteners, free of charge.
What is the safety risk?
The safety risk is fire. Recall 23V294 involves a loose connection between the exhaust system and catalytic converter, which increases fire risk. Confirm your VIN, then have a franchised BMW dealer complete the gasket replacement and fastener tightening for free.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/23V294000 |
|---|---|
| BMW customer service | 1-800-525-7417 |
| NHTSA recall # | 23V294 |
| NHTSA recall # (full) | 23V294000 |
Source documents
-
Download Quarterly Report (PDF) - Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →