Recall 23V191 affects 35,829 2020-2022 Jeep Wrangler vehicles for a frame stud fuel-tank puncture risk. Free inspection and repair at franchised Jeep dealers.
Jeep is recalling 35,829 2020-2022 Wrangler vehicles because a frame assembly stud can puncture the fuel tank in a crash and lead to a fuel leak. A fuel leak near an ignition source increases the risk of a fire, and Jeep dealers will complete the recall repair free of charge.
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What's wrong?
The frame assembly on a 2020-2022 Jeep Wrangler is the main metal structure under the vehicle. It supports the body, suspension, and major components, and it helps hold the fuel tank in its intended position. On these Wranglers, the concern is an unnecessary frame stud, a small metal post on the frame that is not used for normal operation.
On affected vehicles, that unused stud is close enough to the fuel tank to become a hazard during a crash. If the crash forces the tank against the stud, the stud can puncture the tank. That damage can let fuel leak from the tank after impact. The dealer remedy is to remove the stud and apply paint to the exposed area.
There is no warning sign before failure. This is not a problem you are expected to hear, smell, or feel during normal driving, because the risk appears when crash forces move the tank into the stud.
Who's affected?
Spans the 2020, 2021, and 2022 model years, all tied to the same frame assembly.
| 2022 Jeep Wrangler | body or structural component |
|---|---|
| 2021 Jeep Wrangler | body or structural component |
| 2020 Jeep Wrangler | body or structural component |
| Units affected | 35,829 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific SUV is included.
What's the safety risk?
A fuel leak in the presence of an ignition source increases the risk of a fire. There is no warning sign before failure, so use caution, keep ignition sources away from the vehicle, and schedule the recall repair soon. Repair is free at any franchised Jeep dealer.
What should I do?
- Check your VIN to confirm your 2020-2022 Jeep Wrangler is included in this recall.
- Contact a franchised Jeep dealer to schedule the free frame-stud inspection and repair that addresses the stud that can puncture the fuel tank in a crash.
- Bring the recall notice if Jeep mailed one. If not, reference recall number 23V191 and Jeep recall 28A when you call.
- Avoid unnecessary driving until the dealer inspects the frame area and confirms whether the repair is needed.
- Call Jeep customer service at 1-800-853-1403 with questions about recall 23V191 or Jeep recall 28A.
What happens at the repair
At the dealer, a Jeep technician inspects the frame area near the fuel tank. If the frame stud is present and creates the recall condition, the technician removes the stud and applies paint to the affected area. The inspection, repair work, parts, and labor are free under the recall. FCA US has a reimbursement process for owners who already paid for a related repair. The owner letter asks customers to send the original receipt or other proof of payment to the company so the expense can be confirmed.
| Reimbursement | Reimbursement available |
|---|
Timeline
| March 23, 2023 | NHTSA published the recall |
|---|---|
| April 6, 2023 | Owner notification mailed |
| May 12, 2023 | Dealer notification began |
| May 12, 2023 | Dealer notification ended |
| May 12, 2023 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 23V191?
Recall 23V191 covers 35,829 2020-2022 Jeep Wrangler vehicles with a frame assembly stud that can puncture the fuel tank in a crash. A fuel leak near an ignition source increases fire risk. Jeep dealers will inspect the vehicle and complete the repair for free.
What should I do if my 2020-2022 Jeep Wrangler is on this recall?
Check your VIN to confirm your specific Wrangler is included in recall 23V191. If it is, contact a franchised Jeep dealer and reference recall number 28A. The dealer will inspect the frame stud, remove it if needed, and apply paint for free.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. For this Jeep recall, dealers will inspect the frame stud and, if needed, remove the stud and apply paint free of charge.
Is it safe to drive my 2020-2022 Jeep Wrangler before the repair?
The recall does not include a do-not-drive instruction. The safety concern is tied to a crash, where the frame stud can puncture the fuel tank and lead to a fuel leak. Confirm your VIN, then schedule the free dealer inspection and repair.
When were owners notified about recall 23V191?
Jeep mailed owner notification letters on April 6, 2023. If you bought the Wrangler used or never received a letter, the VIN still decides whether the recall applies. Check your VIN and call a franchised Jeep dealer with recall number 28A.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/23V191000 |
|---|---|
| Jeep customer service | 1-800-853-1403 |
| NHTSA recall # | 23V191 |
| NHTSA recall # (full) | 23V191000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Misc. Document (PDF)
- Download Recall Document (PDF) (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Owner Notice (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →