Recall 23V028 affects 326 2022 Hyundai Santa Fe Plug-In Hybrid SUVs for an improperly molded fuel tank. Repair is free at any franchised Hyundai dealer.
Hyundai is recalling 326 2022 Santa Fe Plug-In Hybrid SUVs because an improperly molded fuel tank can leak fuel. A fuel leak near an ignition source can raise the risk of a fire, and Hyundai dealers will inspect and replace the fuel tank free of charge.
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What's wrong?
The fuel tank in the 2022 Hyundai Santa Fe Plug-In Hybrid stores gasoline for the engine side of the plug-in hybrid system. It is supposed to hold fuel without leaks while the vehicle moves, heats up, cools down, and changes pressure during normal driving.
In NHTSA campaign 23V028, the problem is the tank itself. Hyundai says the tank was improperly molded because a material grinder malfunctioned before the plastic was shaped. That left the tank with insufficient molding and weaker seam integrity, so fuel can escape from the tank assembly instead of staying sealed inside it.
Owners can notice this problem before repair. The warning signs are a fuel smell inside or around the SUV, or fuel visible under or near the vehicle.
Who's affected?
| 2022 Hyundai Santa Fe Plug-In Hybrid | fuel system |
|---|---|
| Units affected | 326 |
Not every 2022 Hyundai Santa Fe Plug-In Hybrid is on the list. Check your VIN to confirm whether your specific SUV is included.
What's the safety risk?
A fuel leak near an ignition source increases the risk of a fire. If you smell fuel or see a leak, stop using the vehicle, move away from ignition sources, and call a Hyundai dealer for service guidance. Schedule the recall repair soon. Repair is free at any franchised Hyundai dealer.
What should I do?
- Check your VIN to confirm your 2022 Hyundai Santa Fe Plug-In Hybrid is included in this recall.
- Contact a franchised Hyundai dealer to schedule the free fuel-tank inspection and, when needed, replacement for the improperly molded tank linked to fuel leaks.
- Bring the recall notice if you have it. If not, reference recall number 23V028 when you call.
- Keep ignition sources away from any suspected fuel leak until the vehicle is inspected.
What happens at the repair
At the dealer, a Hyundai technician inspects the fuel tank on the 2022 Santa Fe Plug-In Hybrid and replaces it if the inspection shows the tank is affected. The recall repair is available now, and parts and labor are free. If you already paid out of pocket for a repair tied to this fuel tank condition, Hyundai's reimbursement plan covers documented expenses. Bring repair paperwork, proof of payment, and any related service notes to the dealer or Hyundai customer service so the claim can be reviewed under that plan.
| Reimbursement | Reimbursement available |
|---|
Timeline
| January 25, 2023 | NHTSA published the recall |
|---|---|
| March 20, 2023 | Owner notification mailed |
| March 26, 2023 | Dealer notification began |
| March 26, 2023 | Dealer notification ended |
| March 26, 2023 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 23V028?
Recall 23V028 covers 326 2022 Hyundai Santa Fe Plug-In Hybrid vehicles with a fuel tank that was improperly molded. The defect can cause a fuel leak, and a leak near an ignition source increases fire risk. Hyundai dealers will inspect the tank and replace it as needed for free.
What should I do if my 2022 Hyundai Santa Fe Plug-In Hybrid is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 23V028. If it is, contact a franchised Hyundai dealer to schedule the fuel tank inspection. The dealer will replace the tank as needed for free. Reference Hyundai recall number 240 when you call.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Hyundai's remedy for recall 23V028 is free. A franchised Hyundai dealer will inspect the fuel tank and replace it as needed without charging for parts or labor.
What is the safety risk?
The safety risk is fire. Hyundai reported that an improperly molded fuel tank can leak fuel, and a fuel leak near an ignition source increases the risk of a fire. The repair path is clear: confirm your VIN, then schedule the free dealer inspection and tank replacement as needed.
What if I bought my Hyundai Santa Fe Plug-In Hybrid used?
The free recall repair still applies. Federal recall law follows the vehicle, not the first owner. If Hyundai did not mail you the March 20, 2023 owner letter, check your VIN and call a franchised Hyundai dealer with recall number 240.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/23V028000 |
|---|---|
| Hyundai customer service | 1-855-371-9460 |
| NHTSA recall # | 23V028 |
| NHTSA recall # (full) | 23V028000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Recall Document (PDF) (PDF)
- Download Owner Notice (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
- Download Misc. Document (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →