Recall 23V027 affects 34 2022 Kia Sorento PHEV vehicles for a molded fuel tank that leaks. Repair is free at any franchised Kia dealer.
Kia is recalling 34 2022 Sorento PHEV vehicles because an improperly molded fuel tank can leak fuel. A fuel leak near an ignition source can increase the risk of fire, and Kia dealers will complete the repair free of charge.
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What's wrong?
The fuel tank on the 2022 Kia Sorento PHEV stores gasoline for the engine side of the plug-in hybrid system. It is a molded plastic tank mounted under the vehicle, with openings for the filler neck, pump, lines, and sensors. Its job is to hold fuel without seepage while the vehicle moves, heats up, cools down, and refuels.
On affected Sorento PHEV vehicles, the tank was not molded correctly at the joint where sections of the tank come together. That weak area can let gasoline escape instead of staying sealed inside the tank. Kia's remedy is to replace it with a properly molded fuel tank.
An owner can notice a fuel smell or see fuel leaking under the vehicle. Treat either sign as related to this recall until a Kia dealer checks the tank and confirms whether the VIN is included.
Who's affected?
| 2022 Kia Sorento PHEV | fuel system |
|---|---|
| Units affected | 34 |
Not every 2022 Kia Sorento PHEV is on the list. Check your VIN to confirm whether your specific SUV is included.
What's the safety risk?
A fuel leak in the presence of an ignition source can increase the risk of a fire. Fuel smell or a visible leak is the warning sign. If you notice either one, park safely, shut the vehicle off, and contact a Kia dealer before driving farther. Repair is free at any franchised Kia dealer.
What should I do?
- Check your VIN to confirm your 2022 Kia Sorento PHEV is included in this recall.
- Contact a franchised Kia dealer to schedule the free fuel-tank inspection and replacement that addresses the improperly molded tank linked to fuel leaks.
- Bring the recall notice if Kia mailed one. If not, reference recall number 23V027 and Kia recall SC261 when you call.
- Avoid open flames and call the dealer before your appointment if you smell fuel or see fuel under the vehicle.
What happens at the repair
At the dealer, a Kia technician inspects the fuel tank on the 2022 Sorento PHEV and replaces it if the tank shows the molding problem covered by recall 23V027. The replacement fuel tank, parts, and labor are free under the recall. Kia's general reimbursement plan covers repair expenses already incurred for this issue. If you've already paid for a related fuel tank or fuel leak repair, bring documentation to the service desk or contact Kia customer service at 1-800-333-4542.
| Reimbursement | Reimbursement available |
|---|
Timeline
| January 25, 2023 | NHTSA published the recall |
|---|---|
| March 16, 2023 | Dealer notification began |
| March 16, 2023 | Dealer notification ended |
| March 22, 2023 | Owner notification mailed |
| March 22, 2023 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 23V027?
Recall 23V027 covers 34 2022 Kia Sorento PHEV vehicles with fuel tanks that were improperly molded and can leak fuel. A fuel leak near an ignition source increases fire risk. Kia dealers will inspect the tank and replace it if needed for free.
What should I do if my 2022 Kia Sorento PHEV is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 23V027. If it is, contact a franchised Kia dealer to schedule the fuel-tank inspection. Reference recall 23V027 or Kia recall number SC261 when you call. The repair is free.
Does the recall repair cost anything?
No. Federal recall law requires manufacturers to perform recall repairs at no cost. Kia dealers will inspect the fuel tank and replace it if needed free of charge for affected 2022 Sorento PHEV vehicles.
What is the safety risk?
The risk is fire from a fuel leak near an ignition source. Kia's filing says the improperly molded tank can leak fuel. If your VIN is included, schedule the dealer inspection and fuel-tank replacement as needed. Parts and labor are covered.
When did Kia notify owners about recall 23V027?
Kia mailed owner notification letters on March 22, 2023. If you bought the vehicle used or never received a letter, the VIN still decides whether the recall applies. Check your VIN, then call a Kia dealer with recall number 23V027 or SC261.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/23V027000 |
|---|---|
| Kia customer service | 1-800-333-4542 |
| NHTSA recall # | 23V027 |
| NHTSA recall # (full) | 23V027000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Owner Notification Letter (PDF)
- Download Misc. Document (PDF)
- Download Owner Notice (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →