Recall 22V893 affects 431 2022 Terex vehicles for a cracked boom weld. Repair is free at any franchised Terex dealer.
Terex is recalling 431 2022 C5000, C4000, C6000, C7000, Tl, General 65, and General 80 vehicles because a boom-structure weld was improperly made and can crack. A cracked weld can lead to boom failure and increase injury risk, so Terex dealers will complete the recall repair free of charge.
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What's wrong?
The outer boom weld on these 2022 Terex C4000, C5000, C6000, C7000, Tl, General 65, and General 80 vehicles is part of the boom structure for the aerial device. The boom is the load-carrying arm that lifts and positions the work platform or attached equipment, so its welded joints have to hold the structure together under normal operating loads.
On affected vehicles, a joint in the boom structure was welded incorrectly. That bad weld can crack, which means the boom structure no longer has the full strength Terex designed into it. The issue traces to booms welded on one weld machine, and Terex reported no visible distinguishing features that let an owner identify the affected boom by sight alone.
The warning sign is a cracked weld found during the operator's daily pre-shift inspection of the boom structure. Operators should look closely at the boom welds before use, since the crack is detectable during that inspection.
Who's affected?
Covers 7 Terex model lines, all involving the same outer boom for the TL80/112 aerial device.
| 2022 Terex C5000 | Boom/crane/ladder |
|---|---|
| 2022 Terex Tl | Boom/crane/ladder |
| 2022 Terex C4000 | Boom/crane/ladder |
| 2022 Terex C7000 | Boom/crane/ladder |
| 2022 Terex C6000 | Boom/crane/ladder |
| 2022 Terex General 65 | Boom/crane/ladder |
| 2022 Terex General 80 | Boom/crane/ladder |
| Units affected | 431 |
| Field incidents | NHTSA has logged 1 field incident to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether this recall applies to your specific vehicle.
What's the safety risk?
A cracked weld in the boom can let the boom fail and increase the risk of injury. Before use, the operator should inspect the boom structure for cracked welds. A visible crack is a reason to keep the equipment out of service and call the dealer. Repair is free at any franchised Terex dealer.
What should I do?
- Check your VIN to confirm your 2022 Terex C4000, C5000, C6000, C7000, General 65, General 80, or Tl is included in this recall.
- Contact a franchised Terex dealer to schedule the free boom repair or replacement that fixes the cracked-weld risk.
- Bring the owner letter if you have it, and reference recall number 22V893 when you call.
- Avoid operating the boom until the repair is complete.
- Call Terex customer service at 1-605-882-4000 with questions about scheduling or the repair.
What happens at the repair
At the dealer, a Terex technician inspects the boom structure covered by recall 22V893 and repairs or replaces the boom as required by the recall procedure. The recall repair is available now, and parts and labor are free. If the boom needs replacement, the dealer handles that under the recall rather than billing the owner. Contact the dealer or Terex customer service with the recall number SN715 when scheduling so the service desk can confirm parts, inspection steps, and any equipment handling instructions before the vehicle arrives.
Timeline
| December 2, 2022 | NHTSA published the recall |
|---|---|
| December 9, 2022 | Dealer notification began |
| December 9, 2022 | Dealer notification ended |
| February 3, 2023 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| February 3, 2023 | Interim owner notification (was planned for this date) |
| February 8, 2023 | Owner notification mailed |
Frequently asked questions
What is recall 22V893?
Recall 22V893 covers 431 2022 Terex C4000, C5000, C6000, C7000, General 65, General 80, and Tl vehicles with an improperly welded boom structure. A cracked weld can lead to boom failure and injury risk. Terex dealers will repair or replace the boom for free.
What should I do if my 2022 Terex C4000, C5000, C6000, C7000, General 65, General 80, or Tl is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 22V893. If it is, contact a Terex dealer to schedule the boom repair or replacement. Reference recall number 22V893 and Terex recall number SN715 when you call. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost, and Terex dealers will repair or replace the boom free of charge. Parts and labor are covered for included vehicles.
What is the safety risk?
The risk is boom failure from a cracked weld in the boom structure. If the boom fails during use, it can increase the risk of injury. Until your VIN is checked and the repair is complete, keep this defect in mind before putting the boom back into service.
When were owners notified about recall 22V893?
Terex mailed owner notification letters on February 8, 2023. If you bought the vehicle used or never received the letter, check your VIN and contact a Terex dealer with recall number 22V893. Terex customer service is also available at 1-605-882-4000.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/22V893000 |
|---|---|
| Terex customer service | 1-605-882-4000 |
| NHTSA recall # | 22V893 |
| NHTSA recall # (full) | 22V893000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Recall Document (PDF) (PDF)
- Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Document (PDF) (PDF)
- Download Recall Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →