Recall 22V614 affects 298 2018 BMW 540D vehicles for an EGR cooler leak that raises fire risk. Repair is free at any franchised BMW dealer.
BMW is recalling 298 2018 540D xDrive sedans because the EGR cooler can leak internally, letting coolant mix with diesel soot and create smoldering particles that damage the intake manifold. A melting intake manifold increases the risk of fire, and BMW dealers will complete the repair free of charge.
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What's wrong?
The EGR module on the 2018 BMW 540D is part of the diesel emissions system. It sends some exhaust gas back through the engine intake, and the integrated cooler lowers the temperature of that gas before it returns to the engine. That cooler also carries glycol coolant, so it has to keep coolant and exhaust soot separated.
On affected vehicles, the EGR cooler was not built for enough long-term durability. Over time, it can leak internally and let coolant mix with diesel soot inside the EGR path. That mixture can create smoldering particles, and those hot particles can damage or melt the intake manifold.
BMW says the driver can be warned by a coolant-loss symbol in the instrument cluster, reduced engine power, an exhaust odor, an unusual noise from the engine compartment, or smoke from the engine compartment. Treat those signs as service symptoms, especially if your VIN is included in recall 22V614.
Who's affected?
| 2018 BMW 540D | Gas recirculation valve (egr valve) |
|---|---|
| Units affected | 298 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2018 BMW 540D sedan is on the list. Check your VIN to confirm whether your specific sedan is included.
What's the safety risk?
A melting intake manifold increases the risk of fire. Treat a coolant warning, reduced engine power, exhaust odor, unusual engine compartment noise, or smoke as a reason to stop in a safe place and call a BMW dealer. Schedule the recall repair soon after your VIN is confirmed. Repair is free at any franchised BMW dealer.
What should I do?
- Check your VIN to confirm your 2018 BMW 540D is included in this recall.
- Contact a franchised BMW dealer to schedule the free EGR module replacement and intake manifold inspection, which addresses the EGR cooler leak that can melt the intake manifold.
- Bring the recall notice if BMW mailed one. If not, reference recall number 22V614 when you call.
- Call BMW customer service at 1-800-525-7417 if you need help finding a dealer or have questions about the repair.
What happens at the repair
At the dealer, a BMW technician replaces the EGR module. The technician also inspects the intake manifold and replaces it if needed. Parts and labor are free under the recall. For EGR cooler repairs paid out of pocket before the recall notice, BMW's standard reimbursement plan is the claim path for eligible documented expenses. Ask BMW customer service or the service desk what documentation they need for the claim.
| Reimbursement | Reimbursement available |
|---|
Timeline
| August 10, 2022 | NHTSA published the recall |
|---|---|
| August 10, 2022 | Dealer notification began |
| August 10, 2022 | Dealer notification ended |
| October 3, 2022 | Interim owner notification (was planned for this date) |
| December 30, 2022 | Owner notification mailed |
Frequently asked questions
What is recall 22V614?
Recall 22V614 covers 298 2018 BMW 540D vehicles with an EGR cooler that can leak internally. Coolant can mix with diesel soot, create smoldering particles, and melt the intake manifold, increasing fire risk. BMW dealers replace the EGR module for free and inspect the intake manifold.
What should I do if my 2018 BMW 540D is on this recall?
Check your VIN to confirm your specific 2018 BMW 540D is included in recall 22V614. If it is, call a franchised BMW dealer and ask for the EGR module replacement and intake manifold inspection. Reference recall number 22V614 when you schedule. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. BMW dealers will replace the EGR module, inspect the intake manifold, and replace the intake manifold if needed, free of charge.
What is the safety risk?
The safety risk is fire. An internal EGR cooler leak can let coolant mix with diesel engine soot, which can create smoldering particles and melt the intake manifold. If your VIN is included, schedule the free dealer repair.
When were BMW owners notified about recall 22V614?
BMW mailed interim owner notification letters on October 7, 2022, and mailed owner notification letters on December 30, 2022. If you bought the vehicle used or never received a letter, check your VIN and call a BMW dealer with recall number 22V614.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/22V614000 |
|---|---|
| BMW customer service | 1-800-525-7417 |
| NHTSA recall # | 22V614 |
| NHTSA recall # (full) | 22V614000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Recall Document (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →