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Campaign 22V408 Posted June 9, 2022 3,285 units

2016-2022 Ford E/F-Series Recall 22V408: Fuel Line

RN
Reviewed by the RecallNotify editorial team
Published May 20, 2026

Recall 22V408 covers 3,285 2016-2022 Roush Cleantech-modified Ford trucks with corroding fuel return lines. Free repair at a franchised Ford dealer once available.

Roush Cleantech is recalling 3,285 altered 2016-2022 Ford trucks, including the Ford F-450, under recall 22V408 because road debris can damage zinc plating on the fuel return line and let dissimilar metals corrode. A corroded line can leak fuel and raise fire risk; the dealer repair will be free at Ford dealers once Roush Cleantech opens it.

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What's wrong?

The fuel return line on these 2016-2022 Roush Cleantech altered Ford trucks carries unused LPG fuel back through the fuel system after the engine has taken what it needs. The assembly uses a zinc-plated carbon steel fitting held near a stainless-steel crimp collar. That fitting is supposed to stay sealed while the line handles vibration, road spray, and normal fuel-system pressure.

On affected trucks in Salt Belt states, road debris can chip the zinc plating on the fitting. Road salt and moisture then let the exposed carbon steel react where it contacts the stainless-steel collar. That reaction corrodes the fitting, and enough corrosion can weaken the connector until the fuel return line leaks.

Before a leak, an owner or service technician can look for heavy red rust on the fuel return line connector fitting. That rust is the warning sign to report when calling a Ford dealer or Roush Cleantech about recall 22V408.

Who's affected?

Spans 8 Ford commercial chassis and van platforms from 2016-2022, all tied to the same fuel return line assembly.

2017 Roush Cleantech Ford F-450 fuel system
2022 Roush Cleantech Ford F-53 fuel system
2020 Roush Cleantech Ford F-450 fuel system
2017 Roush Cleantech Ford F-53 fuel system
2022 Roush Cleantech Ford F-450 fuel system
Units affected3,285
Field incidentsNHTSA has logged 19 field incidents to date.

The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific vehicle is included.

What's the safety risk?

A corroded fuel line can leak fuel and increase the risk of a fire. Significant red rust on the fuel return line connector fitting is the warning sign to look for before a leak. If you see rust or a fuel leak, stop using the vehicle and call a Ford dealer. Repair will be free at any franchised Ford dealer once available.

What should I do?

  1. Check your VIN to confirm your 2016-2022 Roush Cleantech Ford F-450, F-53, F-650, F-750, F-550, E-350, E-450, or F-59 is included in this recall.
  2. Wait for Roush Cleantech's remedy instructions before scheduling the final repair; the dealer repair is free once it opens.
  3. Contact a franchised Ford dealer to ask whether the free fuel-return-line replacement is open for your VIN.
  4. Call Roush Cleantech customer service at 1-800-597-6874 with questions and reference recall number 22V408 (Roush Cleantech recall VA-J2044) when you call.
  5. Watch for fuel smell or visible fuel leaking near the return line, and avoid parking near heat sources until the repair is complete.

What happens at the repair

At the dealer, a Ford technician will replace the fuel return lines once Roush Cleantech opens the final repair. Parts and labor will be free under the recall. Because the remedy is still listed as under development, do not treat this as a repair that is ready to schedule until the dealer confirms parts. Roush Cleantech offers reimbursement to owners who already paid to fix this condition. Contact Roush Cleantech customer service and ask how to submit repair documentation for review.

ReimbursementReimbursement available

Timeline

June 9, 2022 NHTSA published the recall

Frequently asked questions

What is recall 22V408?

Recall 22V408 covers 3,285 altered 2016-2022 Roush Cleantech Ford E-350, E-450, F-450, F-53, F-550, F-59, F-650, and F-750 vehicles with fuel return lines that can corrode after road-debris contact. A corroded line can leak fuel and increase fire risk.

What should I do if my 2016-2022 Roush Cleantech altered Ford vehicle is on this recall?

Check your VIN to confirm your specific vehicle is included in recall 22V408. If it is, contact a franchised Ford dealer or Roush Cleantech customer service at 1-800-597-6874 and reference recall 22V408 or Roush recall number VA-J2044.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to repair the defect at no cost. For recall 22V408, dealers will replace the fuel return lines free of charge once the repair is available for your included vehicle.

What is the safety risk in recall 22V408?

The safety risk is fuel leakage from a corroded fuel return line. Roush Cleantech reported that zinc plating on the line can break away after road-debris contact, allowing dissimilar metals to touch and corrode. A leaking fuel line increases fire risk.

When did Roush Cleantech notify owners about recall 22V408?

Roush Cleantech mailed interim owner notices in August 2022 to explain the safety risk. The recall filing said remedy parts were expected in January 2023. If you did not receive a letter, check your VIN and call the dealer with recall 22V408.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/22V408000
Roush Cleantech customer service1-800-597-6874
NHTSA recall #22V408
NHTSA recall # (full)22V408000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →