Recall 22V227 affects 2,284 2020-2023 Western Star 57X, 49X, and 47X trucks for detachable side-air-intake covers. Repair is free at any franchised Western Star dealer.
Western Star is recalling 2,284 2020-2023 47X, 49X, and 57X trucks equipped with hood side air intakes because a stainless steel intake cover can loosen and detach. A detached cover can create a road hazard and increase crash risk; Western Star dealers will complete the free repair.
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What's wrong?
The hood intake cover on these 2020-2023 Western Star 57X, 49X, and 47X trucks is the stainless steel panel mounted over the side air intake on the hood. That intake opening is part of the truck's body structure around the engine air path, and the cover is meant to stay bonded to the hood assembly during normal driving.
On affected trucks, the stainless steel cover can lose its bond to the side air intake. Once that bond lets go, the cover can loosen and separate from the hood instead of staying attached to the truck. DTNA traced the recall to trucks built with side air intakes after reports of covers de-bonding and falling off on the road.
There is no warning sign before failure. An owner is not expected to hear, feel, or see a clear symptom before the cover separates.
Who's affected?
Spans the 47X, 49X, and 57X across the 2020, 2021, 2022, and 2023 model years, all tied to the same hood intake cover on the body structure.
| 2022 Western Star 57X | body structure |
|---|---|
| 2023 Western Star 49X | body structure |
| 2023 Western Star 47X | body structure |
| 2021 Western Star 47X | body structure |
| 2022 Western Star 47X | body structure |
| 2022 Western Star 49X | body structure |
| 2021 Western Star 49X | body structure |
| 2020 Western Star 49X | body structure |
| 2021 Western Star 57X | body structure |
| Units affected | 2,284 |
| Field incidents | NHTSA has logged no field incidents to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific truck is included.
What's the safety risk?
A side air intake cover that detaches from the truck creates a road hazard for other drivers and increases the risk of a crash. Schedule the repair soon, and check that the cover stays secure before driving. Repair is free at any franchised Western Star dealer.
What should I do?
- Check your VIN to confirm your 2020-2023 Western Star 57X, 49X, or 47X is included in this recall.
- Contact a franchised Western Star dealer to schedule the free stainless-steel side-air-intake cover replacement.
- Bring the recall notice if Western Star mailed one. If not, reference recall number 22V227 when you call.
- Inspect the side air intake cover before driving and avoid using the truck if the cover is loose or missing.
What happens at the repair
At the dealer, a Western Star technician replaces the stainless steel cover on the hood side air intake. The recall repair is available now, and parts and labor are free. If you already paid for a repair covered by this recall before the reimbursement plan cutoff, Daimler Truck North America offers a refund path. Bring your paid repair documentation to an authorized Western Star dealer, since the source directs owners to seek reimbursement through authorized dealers.
| Reimbursement | Reimbursement available |
|---|
Timeline
| April 7, 2022 | NHTSA published the recall |
|---|---|
| June 5, 2022 | Dealer notification began |
| June 5, 2022 | Dealer notification ended |
| June 5, 2022 | Interim owner notification (was planned for this date) |
| August 8, 2022 | Owner notification mailed |
Frequently asked questions
What is recall 22V227?
Recall 22V227 covers 2,284 2020-2023 Western Star 47X, 49X, and 57X vehicles with side air intakes on the hood. The stainless steel intake cover can loosen and detach, creating a road hazard. Western Star dealers will replace the cover for free.
What should I do if my 2020-2023 Western Star 47X, 49X, or 57X is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 22V227. If it is, contact a franchised Western Star dealer to schedule the stainless steel side air intake cover replacement. Reference recall number 22V227 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. Western Star dealers will replace the stainless steel side air intake cover free of charge under recall 22V227.
What is the safety risk?
The safety risk is a detached side air intake cover. If the stainless steel cover comes loose, it can fall from the vehicle, create a road hazard, and increase crash risk for nearby traffic.
When were owners notified about recall 22V227?
Owner notification letters were mailed on August 8, 2022. If you bought the vehicle used or never received a letter, check your VIN and give the dealer recall number 22V227 when scheduling service.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/22V227000 |
|---|---|
| Western Star customer service | 1-800-547-0712 |
| NHTSA recall # | 22V227 |
| NHTSA recall # (full) | 22V227000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Owner Notice (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Document (PDF) (PDF)
- Download Misc. Document (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 20, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →