Recall 21V357 affects 72,510 2017-2022 Freightliner Cascadia trucks for headlight bulbs that can dislodge and melt components. Repair is free at any franchised Freightliner dealer.
Freightliner is recalling 72,510 2017-2022 Cascadia trucks equipped with halogen headlight assemblies because a bulb can dislodge during replacement and contact nearby components. If those parts melt, the fire risk increases; Freightliner dealers will complete the recall repair free of charge.
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What's wrong?
The headlight bulb on 2017-2022 Freightliner Cascadia trucks is the replaceable halogen bulb inside the headlight assembly. It provides forward lighting and sits in a fixed position so the beam points through the lens correctly. The housing also keeps the hot bulb away from surrounding parts.
The problem starts during service when a replacement bulb is not installed correctly. If the bulb is not fully seated in the headlight housing, it can shift out of position. Once dislodged, the hot bulb can touch nearby vehicle components and cause those parts to melt.
An owner or technician can see the warning sign through the headlight lens. The bulb can sit at an odd angle, and the headlight can flicker during operation when the bulb is not fully locked into place.
Who's affected?
Spans the 2017-2022 Cascadia model years, all tied to the same Sylvania H11 halogen headlight bulb.
| 2018 Freightliner Cascadia | Bulbs |
|---|---|
| 2017 Freightliner Cascadia | Bulbs |
| 2022 Freightliner Cascadia | Bulbs |
| 2021 Freightliner Cascadia | Bulbs |
| 2020 Freightliner Cascadia | Bulbs |
| 2019 Freightliner Cascadia | Bulbs |
| Units affected | 72,510 |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific truck is included.
What's the safety risk?
An improperly seated headlight bulb can melt nearby components and increase the risk of fire. A bulb that sits at an odd angle through the headlamp lens or flickers during operation points to the seating problem. Schedule the repair soon and avoid running a suspect headlamp longer than needed. Repair is free at any franchised Freightliner dealer.
What should I do?
- Check your VIN to confirm your 2017-2022 Freightliner Cascadia is included in this recall.
- Contact your nearest franchised Freightliner dealer to schedule the free foam-grommet, fender access hole, and warning-label repair that addresses the dislodged halogen bulb and melting-component fire risk.
- Bring the owner letter Freightliner mailed on July 9, 2021. If you do not have it, reference recall number 21V357 when you call.
- Ask the dealer whether to avoid halogen headlight-bulb replacement work until the recall repair is complete.
What happens at the repair
At the dealer, a Freightliner technician installs a foam grommet, cuts a 4-inch access hole in the inner fender, and adds warning labels on both fenders. The recall repair is free, with parts and labor covered. DTNA has a general reimbursement plan on file for this recall. If you already paid for the same fender or headlight bulb related repair before the owner notice, submit your repair documentation through Freightliner service or DTNA customer service.
| Reimbursement | Reimbursement available |
|---|
Timeline
| May 14, 2021 | NHTSA published the recall |
|---|---|
| July 9, 2021 | Owner notification mailed |
| July 12, 2021 | Dealer notification began |
| July 12, 2021 | Dealer notification ended |
| July 12, 2021 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 21V357?
Recall 21V357 covers 72,510 2017-2022 Freightliner Cascadia vehicles with halogen headlight assemblies. During bulb replacement, the bulb can dislodge, contact nearby components, and melt them, increasing fire risk. Freightliner dealers install foam grommets, cut access holes, and add warning labels for free.
What should I do if my 2017-2022 Freightliner Cascadia is on this recall?
Check your VIN to confirm your specific truck is included in recall 21V357. If it is, contact a franchised Freightliner dealer to schedule the headlight assembly remedy. Reference recall FL-887 when you call. The dealer repair is free.
Does the recall repair cost anything?
No. Federal recall law requires manufacturers to repair safety defects at no cost. Freightliner dealers will install the foam grommet, cut the 4-inch fender access hole, and add the warning labels on both fenders free of charge.
What is the safety risk in recall 21V357?
The safety risk is fire. If a halogen headlight bulb dislodges during replacement and contacts nearby vehicle components, those components can melt. Melting components can increase the risk of fire, so included trucks need the dealer remedy completed.
What if I bought my Freightliner Cascadia used?
The free recall repair still applies. Federal recall law requires the manufacturer to honor the recall regardless of ownership history. Check your VIN to confirm whether your specific Cascadia is included, then call a franchised Freightliner dealer and reference recall FL-887.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/21V357000 |
|---|---|
| Freightliner customer service | 1-800-547-0712 |
| NHTSA recall # | 21V357 |
| NHTSA recall # (full) | 21V357000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 23, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →