Recall 20V278 covers 122 2016-2019 Dodge Grand Caravan vehicles for a fuel pump gasket leak. Repair is free at any franchised Dodge dealer.
Dodge is recalling 122 2016-2019 Grand Caravan vehicles because the fuel pump gasket can deteriorate and let fuel leak. A fuel leak near an ignition source increases the risk of fire, and Dodge dealers will complete the recall repair free of charge.
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What's wrong?
The fuel pump gasket on the 2016-2019 Dodge Grand Caravan sits where the fuel pump module seals into the fuel tank. It is supposed to keep gasoline and vapor inside the tank while the pump sends fuel forward to the engine. That seal matters because the pump opening is a direct path from the tank to the underside of the vehicle.
On affected vans, the gasket was made from the wrong material. Gasoline exposure caused the original gasket material to swell and distort instead of holding its shape. Once the seal changes shape, fuel and vapor can escape around the pump opening. The revised FP6510 gasket uses Viton material, which is the intended fix for that failure.
Owners can notice a fuel smell near the front doors or inside the cabin. A fuel puddle under the tank area is another warning sign. The vehicle can also lose power or store diagnostic trouble codes before the gasket problem is found.
Who's affected?
Spans the 2016, 2017, 2018, and 2019 model years, with the fuel pump gasket listed under fuel pump delivery and fuel tank assembly components.
| 2016 Dodge Grand Caravan | fuel system |
|---|---|
| 2016 Dodge Grand Caravan | fuel system |
| 2017 Dodge Grand Caravan | fuel system |
| 2017 Dodge Grand Caravan | fuel system |
| 2018 Dodge Grand Caravan | fuel system |
| 2018 Dodge Grand Caravan | fuel system |
| 2019 Dodge Grand Caravan | fuel system |
| 2019 Dodge Grand Caravan | fuel system |
| Units affected | 122 |
| Field incidents | NHTSA has logged 15 field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific minivan is included.
What's the safety risk?
A fuel leak near an ignition source increases the risk of fire. Treat fuel smell around the front doors or cabin, a fuel puddle under the tank, loss of power, or diagnostic trouble codes as signs to park safely and arrange service. Schedule the recall repair soon. Repair is free at any franchised Dodge dealer.
What should I do?
- Check your VIN to confirm your 2016-2019 Dodge Grand Caravan is included in this recall.
- Contact a franchised Dodge dealer to schedule the free fuel-tank gasket replacement that addresses the fuel-pump gasket deterioration and fuel leak.
- Bring the recall notice if Dodge has mailed one. If not, reference recall number 20V278 when you call.
- Avoid driving the van if you smell fuel or see a leak, and keep it away from ignition sources until it is inspected.
- Call 1-800-488-9082 with questions about parts, repair facility reimbursement, or recall scheduling.
What happens at the repair
At the repair facility, a Dodge technician replaces the deteriorated fuel tank gasket that allows fuel to leak, then removes and reinstalls the fuel tank, fuel lines, and shield as needed to complete the repair. Parts are provided and the repair is free under the recall. Vantage's reimbursement plan covers the repair facility's labor at its standard labor rate for removing and replacing the fuel tank, lines, and shield. Call Vantage customer service at 1-800-488-9082 if the facility needs reimbursement instructions or repair parts.
| Reimbursement | Reimbursement available |
|---|
Timeline
| May 15, 2020 | NHTSA published the recall |
|---|---|
| May 19, 2020 | Owner notification mailed |
| May 29, 2020 | Dealer notification began |
| May 29, 2020 | Dealer notification ended |
| May 29, 2020 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 20V278?
Recall 20V278 covers 122 2016-2019 Dodge Grand Caravan vehicles with a fuel pump gasket that can deteriorate and allow fuel to leak. A fuel leak near an ignition source increases fire risk. The fuel tank gasket repair is free.
What should I do if my 2016-2019 Dodge Grand Caravan is on this recall?
Check your VIN to confirm your specific van is included in recall 20V278. If it is, call the recall customer service line at 1-800-488-9082 or contact a franchised Dodge dealer for repair routing. Reference recall 20V278 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost. For recall 20V278, parts and reimbursement are provided so the fuel tank gasket can be replaced free of charge.
What is the safety risk?
The safety risk is fire from leaking fuel. If the fuel pump gasket deteriorates, fuel can leak from the tank area. A fuel leak in the presence of an ignition source increases the risk of a fire, so confirm your VIN and arrange the free repair.
What if I bought my Dodge Grand Caravan used?
The free recall repair still applies. Recalls follow the vehicle, not the first owner. If you never received the owner notice that began May 19, 2020, check your VIN and reference recall 20V278 when you contact the dealer or recall customer service line.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/20V278000 |
|---|---|
| Dodge customer service | 1-800-488-9082 |
| NHTSA recall # | 20V278 |
| NHTSA recall # (full) | 20V278000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 24, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →