Recall 20V212 affects 17 2019 Yamaha XV250 motorcycles for an engine-side-cover oil passage defect. Repair is free at any franchised Yamaha dealer.
Yamaha is recalling 17 2019 XV250 motorcycles because an engine side cover oil passageway was not properly manufactured, which can block lubricating oil to internal engine components. Without proper lubrication, the engine can stall and increase crash risk; the Yamaha dealer repair will be free once the remedy is available.
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What's wrong?
The crankcase cover 2 on the 2019 Yamaha XV250 is the right side engine cover. It is more than a shell; it contains internal oil passageways that route lubricating oil to moving engine parts. Those parts need a steady oil supply to run without excess heat and wear.
On affected motorcycles, the oil passageway was not machined correctly. The defective cover lacks the drilled oil passages found in a correctly made cover. That blockage keeps lubricating oil from reaching internal engine components, which can lead to engine damage, stalling, and a no-restart condition.
The warning signs are increasing engine noise, rod knock, and a growing loss of power. If those symptoms appear, the engine is not getting the lubrication it needs.
Who's affected?
| 2019 Yamaha XV250 | Engine |
|---|---|
| Units affected | 17 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2019 Yamaha XV250 motorcycle is on the list. Check your VIN to confirm whether your specific motorcycle is included.
What's the safety risk?
Improper lubrication can damage internal engine components and lead to an engine stall, increasing crash risk. Increased engine noise, rod knock, and loss of power are warning signs before a stall. If you notice them, stop riding and call a Yamaha dealer before taking another trip. Repair will be free at any franchised Yamaha dealer once available.
What should I do?
- Check your VIN to confirm your 2019 Yamaha XV250 is included in this recall.
- Wait for Yamaha's repair notice before scheduling dealer work.
- Call Yamaha customer service at 1-800-962-7926 with questions, and reference recall number 20V212 and Yamaha recall 990136.
- Ask when a franchised Yamaha dealer can perform the free engine-side-cover inspection and replacement that restores proper engine lubrication.
- Avoid riding the motorcycle until Yamaha confirms the repair path for your VIN.
What happens at the repair
Once the remedy is available, a Yamaha technician will inspect the engine side cover and replace it if the oil passageway was not manufactured correctly. The final dealer repair will be free once available, with parts and labor covered under the recall. Yamaha has a general reimbursement plan on file for owners who already paid for a covered engine side cover repair before the recall repair opened. Keep invoices and repair documentation, then contact Yamaha customer service or the dealer about submitting a claim under that plan.
| Reimbursement | Reimbursement available |
|---|
Timeline
| April 9, 2020 | NHTSA published the recall |
|---|---|
| April 17, 2020 | Owner notification mailed |
| April 17, 2020 | Dealer notification began |
| April 17, 2020 | Interim owner notification (was planned for this date) |
| April 20, 2020 | Dealer notification ended |
Frequently asked questions
What is recall 20V212?
Recall 20V212 covers 17 2019 Yamaha XV250 motorcycles with an engine side cover oil passageway that was not properly manufactured. The blocked oil passage can reduce lubrication inside the engine, causing the engine to stall and increasing crash risk.
What should I do if my 2019 Yamaha XV250 is on this recall?
Check your VIN to confirm your specific motorcycle is included in recall 20V212. If it is, contact a franchised Yamaha dealer and reference recall number 20V212. The dealer will inspect and replace the engine side cover free of charge.
Is the recall repair free?
Yes. Yamaha's remedy states that dealers will inspect and replace the engine side cover free of charge. Federal recall law requires the manufacturer to provide the recall repair at no cost at a franchised Yamaha dealer.
What is the safety risk?
The safety risk is engine stalling. If the engine side cover blocks lubricating oil to internal engine components, the engine can stall while riding, increasing crash risk. Confirm the VIN first, then ask a Yamaha dealer about the free inspection and repair path.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/20V212000 |
|---|---|
| Yamaha customer service | 1-800-962-7926 |
| NHTSA recall # | 20V212 |
| NHTSA recall # (full) | 20V212000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Quarterly Report (PDF)
- Download Misc. Document (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 23, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →