Campaign 20V209 Posted April 9, 2020 2 units

2021 Starcraft Bus All Star Recall 20V209: Harness Wiring

Recall 20V209 covers 2 2021 Starcraft Bus All Star buses with wire-harness chafing. Repair is free at any franchised Starcraft Bus dealer.

Starcraft Bus is recalling 2 2021 All Star transit buses because a wire harness can rub against the frame and damage wiring for the fuel pump and anti-lock braking system. That damage can cause an unexpected engine stall, reduce ABS and roll stability control function, and increase crash risk; Starcraft Bus dealers will complete the repair free of charge.

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What's wrong?

The wire harness on the 2021 Starcraft Bus All Star is a bundled set of electrical wires routed along the Ford chassis. It carries power and signals for systems that include the fuel pump and the anti-lock braking system, or ABS. The fuel pump sends fuel to the engine, and ABS helps manage braking when a wheel starts to lock.

On affected buses, the harness is routed close enough to the vehicle frame that it contacts the metal frame during normal use. That contact rubs through the protective covering on the wires. Once the insulation is worn, wiring for the fuel pump or ABS becomes damaged, which interferes with those systems instead of leaving them fully protected.

There is no warning sign before failure. An owner or driver should treat fuel delivery trouble, ABS warning lights, or unusual braking behavior as a reason to stop using the bus and arrange service.

Who's affected?

2021 Starcraft Bus All Star Electronic stability control (esc)
2021 Starcraft Bus All Star wiring
2021 Starcraft Bus All Star anti-lock brake system (ABS)
Units affected2

Not every 2021 Starcraft Bus All Star bus is on the list. Check your VIN to confirm whether your specific bus is included.

What's the safety risk?

Harness damage can stop power to the fuel pump and cause an unexpected engine stall. Damage to the ABS wiring reduces ABS function and removes roll stability control support, increasing crash risk. If your VIN is included, schedule the inspection and wiring repair soon. Repair is free at any franchised Starcraft Bus dealer.

What should I do?

  1. Check your VIN to confirm your 2021 Starcraft Bus All Star is included in this recall.
  2. Contact a franchised Starcraft Bus dealer to schedule the free wire-harness inspection and repair.
  3. Ask the dealer to inspect the harness where it contacts the frame, then apply anti-abrasion tape or splice in new wire to fix the chafing risk to the fuel pump and ABS wiring.
  4. Bring the recall notice if Starcraft Bus has mailed one. If not, reference recall number 20V209 when you call.
  5. Drive cautiously until the repair is complete. Leave extra following distance and account for reduced ABS or roll stability control.

What happens at the repair

At the dealer, a Starcraft Bus technician inspects the wire harness for damage where it contacts nearby frame or chassis components. If the harness is intact, the technician applies anti-abrasion tape and checks clearance around the harness. If wiring is damaged, the technician splices in new wire, applies anti-abrasion tape, and makes sure the harness has clearance from surrounding parts. The recall work is free.

Timeline

April 9, 2020 NHTSA published the recall
January 25, 2021 Owner notification mailed
February 22, 2021 Dealer notification began
February 22, 2021 Dealer notification ended
February 22, 2021 VIN-searchable in NHTSA's database Check your VIN to see whether this recall applies to your specific vehicle.
February 22, 2021 Interim owner notification (was planned for this date)

Frequently asked questions

What is recall 20V209?

Recall 20V209 covers 2 2021 Starcraft Bus All Star transit buses built on a Ford chassis. The wire harness can contact the vehicle frame and chafe fuel pump and ABS wiring, raising crash risk. Ford dealers will inspect and repair the harness for free.

What should I do if my 2021 Starcraft Bus All Star is on this recall?

Check your VIN to confirm your specific bus is included in recall 20V209. If it is, call Starcraft Bus customer service at 1-800-348-7440 and ask how to schedule the free wire-harness inspection and repair with the servicing Ford dealer.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to provide the recall repair at no cost, and the remedy states that all services are free. Ford dealers will inspect the harness, add anti-abrasion tape if the wiring is undamaged, or splice in new wire if damage is found.

What is the safety risk?

The safety risk is an unexpected engine stall or reduced ABS and roll stability control function. Recall 20V209 ties that risk to chafed wiring near the vehicle frame. If your VIN is included, schedule the free inspection and repair before putting the bus back into regular service.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/20V209000
Starcraft Bus customer service1-800-348-7440
NHTSA recall #20V209
NHTSA recall # (full)20V209000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 23, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →