Recall 20V198 affects 3,164 2019-2020 KTM 790 Adventure and 790 Adventure R motorcycles for rear brake hose overheating. Free repair at any franchised KTM dealer.
KTM is recalling 3,164 2019-2020 790 Adventure and 790 Adventure R motorcycles because the rear brake hose can overheat and lead to rear brake failure. Reduced braking ability increases the risk of a crash or injury, and KTM dealers will complete the free repair.
Does this recall apply to your specific vehicle?
The official, free per-VIN recall check is run by NHTSA. Enter your VIN and we'll forward you directly — and add you to a free watchlist so you hear about new recalls for your vehicle.
Check my VIN at NHTSARecallNotify doesn't check your VIN — NHTSA's official tool does. We use your email only to alert you to new recalls.
Watch this vehicle for recalls
Add it to your free watchlist and we will alert you as new federal recalls are posted for your year, make and model. New-recall alerts are rolling out now.
You are on the watchlist.
We will email you as new federal recalls are posted for your vehicle.
What's wrong?
The rear brake line on the 2019-2020 KTM 790 Adventure and 790 Adventure R motorcycles carries brake fluid to the rear brake caliper. When you press the rear brake pedal, fluid pressure moves through this hose and fitting so the caliper can squeeze the brake pads against the rotor. The hose, fitting, and seals have to hold pressure while handling heat from the brake assembly.
On affected motorcycles, heat does not transfer well enough between the hose and the metal fitting mounted at the rear brake caliper. KTM traced the problem to a material deviation, and the hose can overheat during use. If the rear brake line is damaged by that heat, pressure in the rear brake system can be lost and the rear brake can fail.
There is no warning sign before failure. A normal pedal feel does not confirm that the rear brake line is safe, so the VIN decides whether this repair applies.
Who's affected?
Covers the 790 Adventure and 790 Adventure R across 2019 and 2020, with the same rear hydraulic brake hose listed for each.
| 2019 KTM 790 Adventure | hydraulic brake hose |
|---|---|
| 2020 KTM 790 Adventure | hydraulic brake hose |
| 2020 KTM 790 Adventure R | hydraulic brake hose |
| 2019 KTM 790 Adventure R | hydraulic brake hose |
| Units affected | 3,164 |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether this recall applies to your specific motorcycle.
What's the safety risk?
A rear brake system failure reduces braking ability and increases the risk of a crash or injury. There is no warning sign before failure, so do not rely on symptoms to decide whether your motorcycle is affected. Schedule the recall repair soon. Repair is free at any franchised KTM dealer.
What should I do?
- Check your VIN to confirm your 2019-2020 KTM 790 Adventure or 790 Adventure R is included in this recall.
- Contact a franchised KTM dealer to schedule the free rear brake line installation that fixes the overheated rear brake hose.
- Bring the recall notice if KTM mailed one. If not, reference recall number 20V198 and KTM recall TB2011 when you call.
- Call KTM customer service at 1-888-985-6090 with questions before your dealer visit.
- Ride cautiously until the repair is complete. Avoid relying on the rear brake alone and leave extra stopping distance.
What happens at the repair
At the dealer, a KTM technician installs a new rear brake line with a longer metal fitting and copper sealing rings. The recall repair is free, including parts and labor. KTM also offers reimbursement for previously repaired defects covered by this recall. If you already paid for a related rear brake line repair, bring repair invoices or other documentation to the KTM service desk and ask how to submit the reimbursement claim for campaign TB2011.
| Reimbursement | Reimbursement available |
|---|
Timeline
| April 6, 2020 | NHTSA published the recall |
|---|---|
| April 6, 2020 | Dealer notification began |
| April 28, 2020 | Owner notification mailed |
| June 1, 2020 | Interim owner notification (was planned for this date) |
| October 8, 2021 | Dealer notification ended |
Frequently asked questions
What is recall 20V198?
Recall 20V198 covers 3,164 2019-2020 KTM 790 Adventure and 790 Adventure R motorcycles with a rear brake hose that can overheat and cause rear brake system failure. Reduced braking ability increases crash or injury risk. KTM dealers install a new rear brake line for free.
What should I do if my 2019-2020 KTM 790 Adventure or 790 Adventure R is on this recall?
Check your VIN to confirm your specific motorcycle is included in recall 20V198. If it is, contact a franchised KTM dealer and ask for the rear brake line installation under KTM recall TB2011. The recall began April 28, 2020, and the dealer repair is free.
Does the recall repair cost anything?
No. Federal recall law requires manufacturers to fix safety defects at no cost, and KTM will install the new rear brake line free of charge at a franchised KTM dealer.
What is the safety risk?
The safety risk is reduced braking ability from a rear brake system failure. KTM says the rear brake hose can overheat, which can cause the rear brake system to fail and increase the risk of a crash or injury.
What if I bought my KTM 790 Adventure used?
The free recall repair still applies. Recall coverage follows the motorcycle, not the first owner. Check your VIN to confirm whether your specific 2019-2020 KTM 790 Adventure or 790 Adventure R is included, then reference recall 20V198 or KTM recall TB2011 when you call the dealer.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/20V198000 |
|---|---|
| KTM customer service | 1-888-985-6090 |
| NHTSA recall # | 20V198 |
| NHTSA recall # (full) | 20V198000 |
Source documents
-
Download Quarterly Report (PDF) - Download Recall Document (PDF) (PDF)
- Download Misc. Document (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 23, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →