Recall 16V893 covers 209 2016-2017 Thor Motor Coach Outlaw motorhomes with weak cargo-door hinge welds. Free repair at a franchised Thor Motor Coach dealer.
Thor Motor Coach is recalling 209 2016-2017 Outlaw motorhomes because rear cargo door hinge welds are not strong enough to secure the hinge pin to the hinge plate. If a hinge fails, the door can open with extra force and injure someone; Thor Motor Coach dealers will complete the repair free of charge.
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What's wrong?
The rear cargo door hinges on 2016-2017 Thor Motor Coach Outlaw motorhomes hold the rear cargo door to the body and let it swing open and closed. Each hinge uses a pin and hinge plate to carry the door's weight and keep the door aligned. The weld at that pin is what keeps the pin secured to the hinge plate.
On the recalled Outlaw motorhomes, the hinge pin weld thickness is insufficient. During manufacturing, the weld on the hinge assembly was ground down to create clearance when the hinge was installed on the door assembly. That grinding weakened the joint, so the hinge pin is not secured as strongly as designed.
There is no warning sign before failure. The cargo door hinge can look normal until the weakened weld joint gives way, so owners should treat the VIN result and dealer inspection as the deciding evidence.
Who's affected?
Covers the 2016 and 2017 Outlaw model years, both tied to the same body-structure door hinge and attachments issue.
| 2017 Thor Motor Coach Outlaw | body structure |
|---|---|
| 2016 Thor Motor Outlaw | body structure |
| Units affected | 209 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2016-2017 Thor Motor Coach Outlaw motorhome is on the list. Check your VIN to confirm whether your specific motorhome is included.
What's the safety risk?
Insufficient hinge welds can let the hinge fail, causing the door to open with more force than normal and increasing the risk of injury. There is no warning sign before failure, so have the hinge inspected and replaced if needed. Repair is free at any franchised Thor Motor Coach dealer.
What should I do?
- Check your VIN to confirm your 2016-2017 Thor Motor Coach Outlaw is included in this recall.
- Contact a franchised Thor Motor Coach dealer to schedule the free rear-cargo-door hinge inspection that checks weld thickness and replaces the hinge if needed.
- Bring the recall notice if Thor Motor Coach mailed one. If not, reference recall number 16V893 when you call.
- Keep people clear of the rear cargo door until the inspection and any hinge replacement are complete.
What happens at the repair
At the dealer, a Thor Motor Coach technician inspects the rear cargo door hinge weld thickness and replaces the hinge if the weld is inadequate. The recall repair is free, including parts and labor. Thor Motor Coach has a general reimbursement plan on file. If you already paid out of pocket for the same hinge repair before the recall notice, bring documentation to the service desk and ask how to submit it under that plan.
| Reimbursement | Reimbursement available |
|---|
Timeline
| December 13, 2016 | NHTSA published the recall |
|---|---|
| February 6, 2017 | Owner notification mailed |
| February 8, 2017 | Dealer notification began |
| February 8, 2017 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| February 8, 2017 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 16V893?
Recall 16V893 covers 209 2016-2017 Thor Motor Coach Outlaw motorhomes with rear cargo door hinge welds that are inadequate for securing the hinge pin to the hinge plate. If the hinge fails, the door can open with more force than normal and increase injury risk.
What should I do if my 2016-2017 Thor Motor Coach Outlaw is on this recall?
Check your VIN to confirm your specific motorhome is included in recall 16V893. If it is, contact a franchised Thor Motor Coach dealer to schedule the hinge weld inspection. The dealer will replace the hinge as needed for free. Reference recall number 16V893 when you call.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to perform safety recall repairs at no cost. Thor Motor Coach dealers will inspect the rear cargo door hinge weld thickness and replace the hinge as needed free of charge.
What is the safety risk?
The safety risk is injury from a rear cargo door hinge that fails because the welds are not thick enough to secure the hinge pin. A failed hinge lets the door open with more force than normal. Ask the dealer how to handle the cargo door before your appointment.
What if I bought my Thor Motor Coach Outlaw used?
The free recall repair still applies. Recall coverage follows the vehicle, not the first owner. If you bought the motorhome used and never received the original notice, check your VIN, then call a Thor Motor Coach dealer or TMC customer service at 1-877-500-1020.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V893000 |
|---|---|
| Thor Motor Coach customer service | 1-877-500-1020 |
| NHTSA recall # | 16V893 |
| NHTSA recall # (full) | 16V893000 |
Source documents
-
Download Recall Investigation Document (PDF) (PDF) - Download Recall Report (PDF)
- Download Quarterly Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →