Recall 16V822 affects 127 2017 Keystone Cougar trailers because the propane manifold can leak after floor-fastener contact. Repair is free at any franchised Keystone dealer.
Keystone is recalling 127 2017 Cougar fifth wheel trailers because the propane gas cross tube manifold can contact floor decking fasteners. That contact can cause a propane leak and raise the risk of fire near an ignition source; Keystone dealers will complete the recall repair free of charge.
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What's wrong?
The propane gas cross tube manifold on the 2017 Keystone Cougar fifth wheel is the pipe assembly that connects the trailer's propane cylinders. It lets propane move from the cylinders into the trailer's gas system so appliances have a steady fuel supply when the system is in use.
On affected Cougars, the manifold was mounted too low during production. In that position, the tube contacted the fasteners for the floor decking. That contact can damage the manifold, leaving the propane line with a weak or damaged area instead of a clean, intact tube. The recall repair replaces the manifold with one that is not damaged.
Before a failure is found, the warning sign is propane odor. Propane is treated with a strong smell so a leak is noticeable, often near the cylinders or under the trailer. If you smell propane, shut off the propane supply and keep ignition sources away from the trailer.
Who's affected?
| 2017 Keystone Cougar | Equipment |
|---|---|
| Units affected | 127 |
| Field incidents | NHTSA has logged no field incidents to date. |
Not every 2017 Keystone Cougar trailer is on the list. Check your VIN to confirm whether your specific trailer is included.
What's the safety risk?
Contact at the propane manifold can lead to a propane leak. If the odor of propane is present, stop using propane appliances, avoid ignition sources, and call a Keystone dealer for repair guidance. A leak near an ignition source can increase the risk of a fire. Repair is free at any franchised Keystone dealer.
What should I do?
- Check your VIN to confirm your 2017 Keystone Cougar is included in this recall.
- Contact a franchised Keystone dealer to schedule the free propane gas cross-tube manifold replacement that fixes contact with the floor-decking fasteners.
- Reference recall number 16V822 when you call, and bring the owner notice if Keystone mailed one.
- Keep ignition sources away from the propane cylinders until the manifold replacement is complete.
What happens at the repair
At the dealer, a Keystone technician replaces the propane gas cross tube manifold that connects the propane cylinders. The recall covers the manifold replacement at no charge, including parts and labor. This repair addresses the installation condition where the manifold contacted floor decking fasteners. When you schedule, give the service desk Keystone recall 16-269 and ask them to confirm that your 2017 Cougar is included before you bring the trailer in.
Timeline
| November 11, 2016 | Dealer notification began |
|---|---|
| November 11, 2016 | Dealer notification ended |
| November 14, 2016 | NHTSA published the recall |
| November 15, 2016 | Owner notification mailed |
| November 15, 2016 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 16V822?
Recall 16V822 covers 127 2017 Keystone Cougar fifth wheel trailers with a propane gas cross tube manifold that contacted floor-decking fasteners during installation. That contact can lead to a propane leak and fire risk. Keystone dealers will replace the manifold for free.
What should I do if my 2017 Keystone Cougar is on this recall?
Check your VIN to confirm your specific trailer is included in recall 16V822. If it is, contact a Keystone dealer to schedule the propane manifold replacement. Reference Keystone recall number 16-269 when you call. The repair is free.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Keystone's remedy says dealers will replace the propane manifold free of charge. You can also call Keystone customer service at 1-866-425-4369 with recall number 16-269.
What is the safety risk?
The safety risk is a propane leak near an ignition source. The recalled manifold contacted floor-decking fasteners during installation, and that contact can lead to a leak. If your VIN is included, arrange the free manifold replacement before regular trailer use.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V822000 |
|---|---|
| Keystone customer service | 1-866-425-4369 |
| NHTSA recall # | 16V822 |
| NHTSA recall # (full) | 16V822000 |
Source documents
-
Download Misc. Document (PDF) - Download Recall Document (PDF) (PDF)
- Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →