Recall 16V662 affects 34 2014-2016 Gillig Low Floor buses for rear brake hoses that can fray and leak air. Repair is free through Gillig.
Gillig is recalling 34 2014-2016 Low Floor transit buses with disc brakes because rear brake hoses can rub chassis components and fray. A frayed hose can leak air and cause the rear brakes to lock unexpectedly or fail when applied, which increases crash risk; Gillig dealers will complete the repair free of charge.
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What's wrong?
The rear brake hoses on 2014-2016 Gillig Low Floor buses carry compressed air to the rear brake system. On buses with disc brakes, those hoses run near the rear axle, suspension, and chassis hardware. When the driver applies the brakes, air pressure moves through the hoses so the rear brakes apply and release as intended.
On affected 29-foot buses, the hose routing leaves the rear brake hoses close enough to chassis parts that they rub during normal operation. That contact frays the hose surface and can wear a hole through the line. A damaged rear spring-brake hose can cause the brake to lock up during operation. A damaged rear service-brake hose can keep the rear brake from applying, which increases stopping distance and crash risk.
The warning signs are visible hose wear, fraying, or a hole during inspection. The driver or maintenance staff can also see the dashboard air-pressure gauge drop and fail to stabilize after the service brakes are applied or during brake air-system checks.
Who's affected?
Spans the 2014, 2015, and 2016 model years, all tied to the same brake system component.
| 2016 Gillig Low Floor | brake system |
|---|---|
| 2014 Gillig Low Floor | brake system |
| 2015 Gillig Low Floor | brake system |
| Units affected | 34 |
| Field incidents | NHTSA has logged 1 field incident to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific bus is included.
What's the safety risk?
Air loss from a frayed rear brake hose creates these risks: rear brakes lock up unexpectedly, or rear brakes fail when applied. That increases crash risk. Treat worn, frayed, or holed hoses, or a dashboard air pressure gauge that does not stabilize after brake application, as a reason to pull the bus from service and arrange repair. Repair is free at any franchised Gillig dealer.
What should I do?
- Check your VIN to confirm your 2014-2016 Gillig Low Floor bus is included in this recall.
- Contact Gillig customer service to arrange the free rear-brake-hose repair that reorients hoses before rubbing causes fraying or air leaks.
- Reference recall number 16V662 when you call, and ask how Gillig will provide the rear brake hoses, fittings, clamps, hardware, and repair instructions.
- Bring any recall notice and service records to the repair appointment so the fleet can document the covered work.
- Avoid operating the bus until the brake hoses are inspected or repaired, since a frayed hose can leak air and affect rear brake operation.
What happens at the repair
Gillig provides fleets with new rear brake hoses, fittings, clamps, hardware, and instructions for reorienting the rear brake hoses so they no longer rub chassis components. The recall parts are free. The repair work is handled with Gillig's instructions, and Gillig will reimburse the labor necessary to complete this recall. If your fleet has already paid labor for this recall work, contact Gillig customer service to confirm the labor reimbursement process and what service paperwork they need.
| Reimbursement | Reimbursement available |
|---|
Timeline
| September 14, 2016 | NHTSA published the recall |
|---|---|
| September 29, 2016 | Owner notification mailed |
| September 30, 2016 | Dealer notification began |
| September 30, 2016 | Interim owner notification (was planned for this date) |
| October 7, 2016 | Dealer notification ended |
Frequently asked questions
What is recall 16V662?
Recall 16V662 covers 34 2014-2016 Gillig Low Floor 29-foot transit buses with disc brakes. The rear brake hoses can rub chassis components and fray, creating an air leak risk. Gillig provides replacement hoses, fittings, clamps, hardware, and repair instructions at no cost.
What should I do if my 2014-2016 Gillig Low Floor is on this recall?
Check your VIN to confirm your specific bus is included in recall 16V662. If it is, contact Gillig customer service at 1-800-735-1500 for the rear brake hose repair kit and instructions. Gillig reimburses the fleet labor for this recall repair.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to provide the recall remedy at no cost. For recall 16V662, Gillig supplies the rear brake hoses, fittings, clamps, hardware, and instructions, and reimburses fleet labor for the hose reorientation work.
What is the safety risk?
The safety risk is loss of proper rear brake operation. A frayed rear brake hose can leak air, causing the rear brakes to lock unexpectedly or fail to operate when applied. Either condition increases crash risk until the affected hoses are repaired.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V662000 |
|---|---|
| Gillig customer service | 1-800-735-1500 |
| NHTSA recall # | 16V662 |
| NHTSA recall # (full) | 16V662000 |
Source documents
-
Download Misc. Document (PDF) - Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →