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Campaign 16V618 Posted August 23, 2016 2,013 units

2015-2016 Ford Transit Recall 16V618: Diesel Fuel Clog

Recall 16V618 affects 2,013 2015-2016 Ford Transit vehicles for diesel fuel system debris. Repair will be free at any franchised Ford dealer once available.

Ford is recalling 2,013 2015-2016 Transit vans with the 3.2L diesel engine because metallic debris in the fuel system can clog a fuel injector or the fuel volume control valve. A clog can stall the engine and increase crash risk; the Ford dealer repair will be free once Ford makes it available.

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What's wrong?

The 2015-2016 Ford Transit with the 3.2L diesel engine uses a high-pressure fuel system to move diesel from the tank, meter it, and send it through injectors into the engine. The fuel volume control valve helps regulate that flow, and the injectors spray the fuel in the right amount for combustion. The engine depends on clean fuel moving through these parts.

On included Transits, excessive wear inside the fuel pump can create tiny metallic particles. Those particles travel through the fuel system and clog an injector or interfere with the fuel volume control valve. When fuel flow is restricted or the valve malfunctions, the engine loses the supply it needs to keep running. That can lead to an engine stall while driving or a no-start condition.

There is no warning sign before failure. The first thing an owner notices can be the engine shutting off or refusing to start.

Who's affected?

Both model years include diesel engine and diesel fuel system components.

2016 Ford Transit Diesel
2015 Ford Transit fuel system
2015 Ford Transit Diesel
2016 Ford Transit fuel system
Units affected2,013
Field incidentsNHTSA has logged no field incidents to date.

A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific van is included.

What's the safety risk?

Debris in the fuel system can clog fuel flow and make the engine stall, increasing the risk of a crash. There is no warning sign before failure, so schedule the recall repair and treat any stall as a safety issue. Repair will be free at any franchised Ford dealer once available.

What should I do?

  1. Check your VIN to confirm your 2015-2016 Ford Transit is included in this recall.
  2. Watch for Ford's owner notice before scheduling the final repair, since the remedy is not listed as available in this filing.
  3. Contact a franchised Ford dealer with recall number 16V618 and ask whether parts are ready for your VIN.
  4. Schedule the free fuel injection pump and fuel system repair that fixes the metallic-debris clogging risk.
  5. Drive cautiously until Ford or the dealer confirms the repair is complete; pull over safely if the engine stalls.

What happens at the repair

Once the final dealer repair is available, a Ford technician will replace the fuel injection pump and associated parts. If the fuel system needs more work, the technician will replace the fuel filter and flush the fuel system. The dealer repair will be free under the recall. Ford's general reimbursement plan covers documented owner-paid remedy costs before the recall notice, with reimbursement eligibility ending November 30, 2016. If you paid for this repair before the owner notice, bring your repair paperwork to the service desk and ask how Ford's plan applies.

ReimbursementReimbursement available

Timeline

August 23, 2016 Dealer notification began
August 23, 2016 Dealer notification ended
August 24, 2016 NHTSA published the recall
October 10, 2016 Interim owner notification (was planned for this date)
October 14, 2016 Owner notification mailed

Frequently asked questions

What is recall 16V618?

Recall 16V618 covers 2,013 2015-2016 Ford Transit vans with the 3.2L diesel engine. Metallic debris in the fuel system can clog a fuel injector or the fuel volume control valve. Under NHTSA campaign 16V618, that can stall the engine and increase crash risk.

What should I do if my 2015-2016 Ford Transit is on this recall?

Check your VIN to confirm your specific van is included in recall 16V618. If it is, contact a franchised Ford dealer and reference Ford recall number 16S32. The dealer repair is free, and Ford customer service is available at 1-866-436-7332.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to repair the defect at no cost. For recall 16V618, Ford dealers replace the fuel injection pump and associated parts, and replace the fuel filter or flush the fuel system when needed, free of charge.

Is it safe to drive my Ford Transit before the recall repair?

Recall 16V618 does not include a do-not-drive order. The risk is engine stall from fuel-system debris, which increases crash risk. If your van stalls, runs poorly, or loses power, stop using it and ask a Ford dealer how to move it safely for repair.

When did Ford start notifying owners about recall 16V618?

Ford began the recall on October 14, 2016. If you bought the van used or never received a letter, the VIN still decides whether the free repair applies. Check your VIN, then call a franchised Ford dealer with recall number 16S32.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/16V618000
Ford customer service1-866-436-7332
NHTSA recall #16V618
NHTSA recall # (full)16V618000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →