Recall 16V417 covers 39 2015-2016 Honda Odyssey, Mdx, and Pilot vehicles with fuel tank welds that can leak. Repair is free at franchised Honda dealer.
Honda is recalling 39 2015-2016 Odyssey, Mdx, and Pilot vehicles because insufficient fuel tank welds can separate and let fuel leak. Fuel near an ignition source raises the risk of a fire, and Honda dealers will complete the recall repair free of charge.
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What's wrong?
The fuel tank on 2015-2016 Honda Odyssey, Mdx, and Pilot vehicles stores gasoline and feeds it to the engine through the fuel system. The tank is welded together at the factory, and those welds are supposed to keep fuel sealed inside while the vehicle moves, vibrates, and heats up during normal driving.
On the affected vehicles, the welding process for some tank components stopped abnormally during manufacturing. The equipment flagged insufficient welds, but some tanks were manually passed anyway. Those weak welds can separate over time, opening a path for gasoline to leak from the tank instead of staying contained.
Owners are not given a reliable early cue from the vehicle before the weld separates. There is no warning sign before failure. If the tank has already started leaking, an owner can notice fuel odor or visible fuel under the vehicle, but that means the seal has already failed.
Who's affected?
Covers Odyssey, Mdx, and Pilot across the 2015 and 2016 model years, all tied to the same fuel system tank assembly.
| 2016 Honda Odyssey | fuel system |
|---|---|
| 2016 Acura Mdx | fuel system |
| 2016 Honda Pilot | fuel system |
| 2015 Acura Mdx | fuel system |
| 2015 Honda Odyssey | fuel system |
| Units affected | 39 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific vehicle is included.
What's the safety risk?
A fuel leak near an ignition source creates a fire risk. If your VIN is included, schedule the recall repair soon and keep flames and sparks away from the vehicle until the tank is replaced. Repair is free at any franchised Honda dealer.
What should I do?
- Check your VIN to confirm your 2015-2016 Honda or Acura Odyssey, Mdx, or Pilot is included in this recall.
- Contact a franchised Honda or Acura dealer to schedule the free fuel-tank replacement that fixes the insufficient welds and fuel-leak risk.
- Bring the recall notice if Honda mailed one. If not, reference recall number 16V417 when you call.
- Ask whether Honda recall KA9 or Acura recall KB0 applies to your vehicle when the dealer opens the repair order.
- Keep the vehicle away from ignition sources if you notice fuel odor or see fuel leaking, then call Honda/Acura customer service at 1-888-234-2138 before driving it.
What happens at the repair
At the dealer, a Honda technician replaces the fuel tank covered by recall 16V417. The replacement parts and labor are free under the recall. If you've already paid out of pocket for a fuel tank repair tied to this defect, Honda's standard reimbursement plan covers documented expenses. Bring the repair order and proof of payment to the service desk, or contact Honda customer service for the claim process.
| Reimbursement | Reimbursement available |
|---|
Timeline
| June 4, 2016 | Dealer notification began |
|---|---|
| June 4, 2016 | Dealer notification ended |
| June 9, 2016 | NHTSA published the recall |
| July 8, 2016 | Interim owner notification (was planned for this date) |
| July 29, 2016 | Owner notification mailed |
Frequently asked questions
What is recall 16V417?
Recall 16V417 covers 39 2015-2016 Honda Odyssey, Mdx, and Pilot vehicles with fuel tanks that had insufficient welds. Those welds can separate and allow fuel to leak. Honda dealers will replace the affected fuel tanks free of charge.
What should I do if my 2015-2016 Honda Odyssey, Mdx, or Pilot is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 16V417. If it is, contact a franchised Honda dealer to schedule the fuel tank replacement. Reference recall number 16V417 and Honda recall numbers KA9 or KB0 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost, and Honda dealers will replace the affected fuel tank free of charge. Parts and labor are covered under recall 16V417.
What is the safety risk?
The safety risk is fire. If the fuel tank weld separates, fuel can leak from the tank. A fuel leak near an ignition source can result in a fire, so confirm your VIN and arrange the free dealer repair if your vehicle is included.
What if I bought this vehicle used?
The free recall repair still applies. Recall eligibility follows the VIN, not the first owner. If you never received a letter, check your VIN to see whether your 2015-2016 Honda Odyssey, Mdx, or Pilot is included, then contact a franchised Honda dealer.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V417000 |
|---|---|
| Honda customer service | 1-888-234-2138 |
| NHTSA recall # | 16V417 |
| NHTSA recall # (full) | 16V417000 |
Source documents
-
Download Misc. Document (PDF) - Download Recall Investigation Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →