Recall 16V233 covers 1,332 2001-2003 Terex XT52, XT55, and XT60 aerial devices for weak lower booms. Free repair once available.
Terex is recalling 1,332 2001-2003 XT52, XT55, and XT60 aerial devices under recall 16V233 because the lower boom was built with material that is not strong enough. The boom can crack and fail, which increases the risk of injury to the operator or people nearby; the Terex dealer repair will be free once available.
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What's wrong?
The lower boom on a 2001-2003 Terex XT52, XT55, or XT60 aerial device is the main structural arm section that helps lift and hold the bucket while crews work above ground. These units are installed on trucks for power line work, maintenance, and tree trimming while the truck is stationary and supported by outriggers. The boom has to carry the load without flexing beyond its design limits.
On affected units, the lower boom was built with material that did not meet the Terex strength specification. Lower yield strength material reduces the fatigue life of the boom, so normal work cycles put more stress into the structure over time. That creates a higher risk that cracks develop in the lower boom.
Visible cracks appear on the lower boom before a failure or breakage occurs. Daily and annual boom inspections are the warning path for this defect, so crews should look closely for cracking and report it before the equipment is used.
Who's affected?
Covers XT52, XT55, and XT60 vehicles from the 2001, 2002, and 2003 model years, all tied to the body structure.
| 2003 Terex XT60 | body structure |
|---|---|
| 2003 Terex XT52 | body structure |
| 2002 Terex XT55 | body structure |
| 2003 Terex XT55 | body structure |
| 2001 Terex XT55 | body structure |
| 2001 Terex XT60 | body structure |
| 2002 Terex XT60 | body structure |
| 2002 Terex XT52 | body structure |
| 2001 Terex XT52 | body structure |
| Units affected | 1,332 |
| Field incidents | NHTSA has logged no field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether this recall applies to your specific vehicle.
What's the safety risk?
Booms made from weaker material can crack and fail, increasing injury risk to the operator or people nearby. Visible cracks on the lower boom are the warning sign before breakage, so treat any crack as a reason to stop operation and contact Terex. Repair will be free at any franchised Terex dealer once available.
What should I do?
- Check your VIN to confirm your 2001-2003 Terex XT60, XT52, or XT55 aerial device is included in this recall.
- Contact Terex customer service at 1-800-982-8975 to confirm the current repair process before using the aerial device.
- Schedule the lower-boom inspection with Terex so the boom material is verified and any improper lower boom is replaced free of charge.
- Bring the owner notice if you have it, and reference recall number 16V233 and Terex recall SN618 when you call.
- Keep operators and bystanders clear of boom operation until Terex confirms the lower boom has the correct material or completes the replacement.
What happens at the repair
The final dealer process is still under development, so confirm timing with Terex or the dealer before planning the repair. Once available, a Terex technician will inspect the lower boom on the aerial device to confirm it was built with the correct material. Any lower boom made with improper material will be replaced free of charge. Terex has a general reimbursement plan on file for owners who already paid for this lower-boom repair. Bring documentation and ask how to submit it.
| Reimbursement | Reimbursement available |
|---|
Timeline
| April 21, 2016 | NHTSA published the recall |
|---|---|
| June 9, 2016 | Owner notification mailed |
Frequently asked questions
What is recall 16V233?
Recall 16V233 covers 1,332 2001-2003 Terex XT60, XT52, and XT55 aerial devices with lower booms built from material of insufficient strength. The boom can crack and fail, increasing injury risk to the operator or people nearby.
What should I do if my 2001-2003 Terex XT60, XT52, or XT55 is on this recall?
Check your VIN to confirm your specific aerial device is included in recall 16V233. If it is, contact Terex service at 1-800-982-8975 or a franchised Terex dealer. Ask for the lower-boom inspection and reference Terex campaign SN618.
Is the recall repair free?
Yes. Federal recall law requires the recall repair to be performed at no cost. Terex dealers will inspect the lower boom and replace any boom made with the wrong material free of charge.
What is the safety risk?
The safety risk is lower-boom cracking or failure during aerial-device use. A failed boom can injure the boom operator or people nearby. Stop using the aerial device until Terex or a qualified Terex dealer confirms whether the lower boom is included and completes the required repair.
What if I bought this Terex aerial device used?
The free recall repair still applies. Recall coverage follows the vehicle or equipment, not the first owner. Check your VIN, then give the dealer recall number 16V233 and Terex campaign SN618 when you schedule the lower-boom inspection.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V233000 |
|---|---|
| Terex customer service | 1-800-982-8975 |
| NHTSA recall # | 16V233 |
| NHTSA recall # (full) | 16V233000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Recall Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →