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Campaign 16V154 Posted March 16, 2016 131 units

2008-2016 Terex Aerial Lift Recall 16V154: Air Bags

RN
Reviewed by the RecallNotify editorial team
Published May 31, 2026

Recall 16V154 affects 131 2008-2016 Terex aerial devices and digger derricks because air bags can lift outriggers. Repair is free at any franchised Terex dealer.

Terex is recalling 131 2008-2016 TM125, C5000, C6000, General 80, Rmx, TM100, and Hrx aerial devices and digger derrick lifts because the suspension circuit can inflate the suspension air bags when the boom is raised. That can lift the outriggers from the ground, make the truck unstable, and increase injury risk to the operator; the Terex dealer repair is free.

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What's wrong?

The air suspension bags on these 2008-2016 Terex aerial devices and digger derricks help set the truck at normal ride height. The outriggers are the stabilizing legs that hold the truck steady while the boom elevates personnel or lifts loads. When the boom is up, the suspension and outrigger systems need to stay in the intended work position.

The problem starts when the boom system loses electrical power, or when the Master/PTO switch or ignition is turned off from the cab while the boom is raised. The suspension system then returns to normal travel mode and inflates the air bags. That pushes the rear axle down, raises the frame, and lifts the outriggers from the ground.

The warning sign is a loss of power to the aerial or digger controls while the boom is elevated. If that happens, the truck is no longer staying in the intended stabilized setup.

Who's affected?

The scope covers the TM125, Hrx, C5000, C6000, General 80, Rmx, and TM100 across 2008-2016, all tied to the same front suspension component.

2010 Terex TM125 front suspension
2014 Terex TM125 front suspension
2009 Terex Hrx front suspension
2015 Terex Hrx front suspension
2016 Terex Hrx front suspension
Units affected131
Field incidentsNHTSA has logged no field incidents to date.

The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific vehicle is included.

What's the safety risk?

If an outrigger lifts off the ground, the truck can become unstable and the operator faces a higher injury risk. Loss of power to the aerial or digger controls while the boom is elevated is the warning sign. Stop use, secure the equipment, and arrange service. Repair is free at any franchised Terex dealer.

What should I do?

  1. Check your VIN to confirm your 2008-2016 Terex TM125, Hrx, C5000, C6000, General 80, Rmx, or TM100 is included in this recall.
  2. Contact a franchised Terex dealer to schedule the free second outrigger enable relay installation that keeps the suspension air bags from lifting the outriggers when the boom is raised.
  3. Bring the recall notice if Terex mailed one. If not, reference recall number 16V154 when you call.
  4. Keep the boom lowered before turning off the Master/PTO switch or ignition until the relay repair is complete.
  5. Call Terex customer service at 1-800-982-8975 with questions about scheduling or the free repair.

What happens at the repair

At the dealer, a Terex technician installs a second outrigger enable relay in the suspension and outrigger control circuit. The added relay addresses the condition that lets the suspension air bags raise the frame and lift the outriggers when cab switches are turned off with the boom raised. Parts and labor are free under the recall. For prior paid repairs tied to this condition, contact Terex customer service at 1-800-982-8975 about the general reimbursement plan on file and have repair paperwork ready.

ReimbursementReimbursement available

Timeline

March 16, 2016 NHTSA published the recall
April 29, 2016 Owner notification mailed

Frequently asked questions

What is recall 16V154?

Recall 16V154 covers 131 2008-2016 Terex TM125, Hrx, C5000, C6000, General 80, Rmx, and TM100 units with a suspension circuit issue. If the boom is raised and cab power is turned off, the suspension air bags can inflate and lift the outriggers from the ground.

What should I do if my 2008-2016 Terex TM125, Hrx, C5000, C6000, General 80, Rmx, or TM100 is on this recall?

Check your VIN to confirm your specific unit is included in recall 16V154. If it is, contact a Terex dealer or Terex customer service at 1-800-982-8975 to schedule the outrigger relay repair. Reference Terex recall SN636 when you call.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to repair the defect at no cost. Terex dealers will install a second outrigger enable relay free of charge, with parts and labor covered under recall 16V154.

What is the safety risk in recall 16V154?

The risk is truck instability while the boom is raised. If an outrigger lifts off the ground, the truck loses part of its support base, increasing the risk of injury to the operator. Keep the recall number handy when scheduling the free dealer repair.

What if I bought my Terex unit used?

The free recall repair still applies. Recall coverage follows the VIN, not the first owner. Check your VIN to confirm whether your specific Terex unit is included, then contact a Terex dealer or Terex customer service with recall 16V154 and Terex recall SN636.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/16V154000
Terex customer service1-800-982-8975
NHTSA recall #16V154
NHTSA recall # (full)16V154000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →