Recall 16V040 affects 73 2011-2015 Terex Aerial Devices for a leveling cylinder linkage defect that risks platform tilt. Repair is free at any franchised Terex dealer.
Terex is recalling 73 2011-2015 Aerial Devices because the leveling cylinder linkage can travel past its intended stop and damage the leveling system. If that system fails, the platform can tilt and raise the risk of injury to the user or people nearby; the Terex dealer repair will be free once available.
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What's wrong?
The leveling cylinder linkage on 2011-2015 Terex Aerial Devices is part of the system that keeps the work platform level while the boom moves. These SCM series aerial devices are mounted on trucks and lift workers for power line construction and maintenance. When the linkage stays within its stop position, the platform leveling system keeps the bucket aligned for normal use.
On affected units, the elbow leveling cylinder linkage can be forced past that stop when the platform is manually dumped and an outside force pushes the platform clockwise. That overtravel can bend or damage the linkage. Once the linkage is damaged, the leveling system can fail and the platform can lose its ability to return to level.
The warning sign is direct: the platform will not return to level when the manual override control is used. If that happens, stop using the platform and have the Terex repair performed before returning it to service.
Who's affected?
Spans the 2011-2015 model years, all tied to the same body or structural component.
| 2015 Terex Aerial Devices | body or structural component |
|---|---|
| 2011 Terex Aerial Devices | body or structural component |
| 2012 Terex Aerial Devices | body or structural component |
| 2013 Terex Aerial Devices | body or structural component |
| 2014 Terex Aerial Devices | body or structural component |
| Units affected | 73 |
| Field incidents | NHTSA has logged 1 field incident to date. |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific vehicle is included.
What's the safety risk?
If the leveling system fails, the aerial platform can tilt and raise the risk of injury to the operator or people nearby. The warning sign is a platform that will not return to level while manual override control is in use. Stop using the device and arrange service. Repair will be free at any franchised Terex dealer once available.
What should I do?
- Check your VIN to confirm your 2011-2015 Terex Aerial Devices is included in this recall.
- Contact Terex customer service at 1-800-982-8975 if you did not receive the owner notice mailed on February 22, 2016.
- Schedule the free leveling-cylinder stop installation that prevents excessive linkage movement and protects the leveling system.
- Bring the recall notice to the dealer if you have it. If not, reference recall number 16V040 when you call.
- Avoid using the aerial platform until Terex confirms the leveling-cylinder stop repair is complete.
What happens at the repair
The filed remedy is for Terex to notify owners and have a Terex technician install a stop that keeps the leveling cylinder linkage from moving past its normal position. That stop is meant to prevent excessive linkage movement that can damage the leveling system. The dealer repair will be free once available, with parts and labor covered under the recall. Terex's recall number for this campaign is SN627.
Timeline
| January 26, 2016 | NHTSA published the recall |
|---|---|
| January 26, 2016 | Dealer notification began |
| February 3, 2016 | Interim owner notification (was planned for this date) |
| February 22, 2016 | Owner notification mailed |
Frequently asked questions
What is recall 16V040?
Recall 16V040 covers 73 2011-2015 Terex Aerial Devices with leveling cylinder linkage that can move past its intended stop and damage the leveling system. Terex dealers will install a stop to prevent excessive linkage movement for free.
What should I do if my 2011-2015 Terex Aerial Devices is on this recall?
Check your VIN to confirm your specific aerial device is included in recall 16V040. If it is, contact a franchised Terex dealer or Terex customer service at 1-800-982-8975 and reference Terex recall number SN627. The dealer repair is free.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to correct the defect at no cost. For recall 16V040, Terex dealers will install a stop that prevents excessive leveling cylinder linkage movement, free of charge.
What is the safety risk?
The safety risk is platform tilt if the leveling system fails. A tilted aerial platform raises the risk of injury to the user or people nearby. Until the repair is complete, confirm whether your unit is included and follow Terex dealer guidance for use and service.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/16V040000 |
|---|---|
| Terex customer service | 1-800-982-8975 |
| NHTSA recall # | 16V040 |
| NHTSA recall # (full) | 16V040000 |
Source documents
-
Download Recall Document (PDF) (PDF) - Download Recall Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →