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Campaign 15V837 Posted December 14, 2015 32 units

2015 Mci D4500/D4505 Recall 15V837: Axle Weld Defect

Recall 15V837 affects 32 2015 Mci D4500 and D4505 motor coaches for missing axle hanger bracket welds. Repair is free at any franchised Mci dealer.

Mci is recalling 32 2015 D4500 and D4505 motor coaches because missing welds on drive axle hanger brackets can let a bracket separate from the axle housing. If that happens, vehicle control can be affected and crash risk increases; Mci dealers will complete the recall repair free of charge.

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What's wrong?

The drive axle assembly on the 2015 Mci D4500 and D4505 motor coaches sends power to the drive wheels and supports key suspension mounting points. One of those mounting points is the hanger bracket, a steel bracket welded to the axle housing. The welds are supposed to keep the bracket fixed to the axle while the coach carries weight and road forces.

On affected coaches, the drive axle hanger brackets are missing welds. Without those welds, the bracket is not fully secured to the axle housing. The bracket can separate from the axle housing, which changes how the suspension and axle stay located under the coach.

Meritor reported no owner warning before the bracket problem. There is no warning sign before failure, so an included coach needs the axle inspected and repaired under recall 15V837.

Who's affected?

Both listed coach models involve the same drive axle component.

2015 Mci D4500 drive axle
2015 Mci D4505 drive axle
Units affected32
Field incidentsNHTSA has logged 2 field incidents to date.

A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific bus is included.

What's the safety risk?

If the bracket separates from the axle housing, vehicle control can be affected, increasing the risk of a crash. There is no reported warning sign before separation, so do not wait for symptoms. Schedule the axle inspection and repair soon. Repair is free at any franchised Mci dealer.

What should I do?

  1. Check your VIN to confirm your 2015 Mci D4500 or D4505 is included in this recall.
  2. Contact a franchised Mci dealer to schedule the free drive-axle inspection and replacement for axles with hanger brackets missing welds.
  3. Reference recall number 15V837 and Mci recall SB 429 when you call.
  4. Bring the recall notice to the appointment if you have it.
  5. Avoid unnecessary trips until the dealer inspects the coach and completes any axle replacement.

What happens at the repair

At the Mci dealer, an Mci technician inspects the 2015 D4500 or D4505 coach for affected drive axles with missing welds on the hanger brackets. If the coach has an affected axle, the dealer replaces that axle under the recall. Parts and labor are covered. The recall repair is available now, so owners can work with Mci customer service or a Mci dealer to arrange the inspection and axle replacement.

Timeline

December 14, 2015 NHTSA published the recall
December 23, 2015 Dealer notification began
December 23, 2015 Dealer notification ended
December 23, 2015 Interim owner notification (was planned for this date)
January 4, 2016 Owner notification mailed

Frequently asked questions

What is recall 15V837?

Recall 15V837 covers 32 2015 Mci D4500 and D4505 motor coaches with drive axles that lack welds on the hanger brackets. A bracket that separates from the axle housing can affect vehicle control and increase crash risk. Dealers inspect the coaches and replace affected axles for free.

What should I do if my 2015 Mci D4500 or D4505 is on this recall?

Check your VIN to confirm your specific coach is included in recall 15V837. If it is, contact a franchised Mci dealer to schedule the axle inspection and replacement if needed. Reference recall number 15V837 or Mci service bulletin SB 429 when you call.

Is the recall repair free?

Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Mci dealers will inspect the coach and replace affected axles free of charge. The recall repair has been available since January 4, 2016.

What is the safety risk?

The safety risk is loss of vehicle control if the hanger bracket separates from the axle housing. That separation can affect how the coach handles and increase crash risk. If your VIN is included, schedule the free dealer inspection before keeping the coach in service.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/15V837000
Mci customer service1-800-241-2947
NHTSA recall #15V837
NHTSA recall # (full)15V837000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →