Recall 15V648 affects 483 2014-2016 Autocar Xpeditor vehicles with right-side brake plungers that stick and drag brakes. Repair is free at any franchised Autocar dealer.
Autocar is recalling 483 2014-2016 Xpeditor vehicles with dual-drive, right-hand stand configurations because the right-side brake plunger can stick and make the brakes drag. That brake problem can affect braking performance, lead to loss of vehicle control, and increase crash risk; Autocar dealers will complete the recall repair free of charge.
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What's wrong?
The brake plunger in the 2014-2016 Autocar Xpeditor is part of the service brake control hardware on dual-drive, right-hand stand trucks. When the driver applies and releases the brakes from the right-side driving position, the plunger is supposed to move freely in its bore so brake pressure applies and then releases cleanly.
On these Xpeditor trucks, the right-side brake plunger can stick instead of returning as designed. Autocar traced the problem to improper lubricant application, or lubricant applied in poor condition, which caused early wear and binding inside the bore. When the plunger binds, the brakes do not release fully and the brakes drag while the truck moves.
There is no warning sign before failure. A driver can notice the brakes dragging only after the plunger has already failed to move freely.
Who's affected?
Covers the Xpeditor across 2014-2016, with each listed year tied to the brake system.
| 2015 Autocar Xpeditor | brake system |
|---|---|
| 2016 Autocar Xpeditor | brake system |
| 2014 Autocar Xpeditor | brake system |
| Units affected | 483 |
| Field incidents | NHTSA has logged 3 field incidents to date. |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific truck is included.
What's the safety risk?
A brake plunger that fails to work correctly can reduce braking performance. If braking is affected, loss of vehicle control can result and increase the risk of a crash. Drive cautiously, avoid delaying service, and contact an Autocar dealer for the recall repair. Repair is free at any franchised Autocar dealer.
What should I do?
- Check your VIN to confirm your 2014-2016 Autocar Xpeditor is included in this recall.
- Contact a franchised Autocar dealer to schedule the free brake-plunger replacement that fixes the sticking right-side plunger and brake drag.
- Bring the recall notice if Autocar mailed one. If not, reference recall number 15V648 when you call.
- Drive cautiously until the repair is complete, and stop using the vehicle if the brakes drag or braking performance changes.
- Call Autocar customer service at 1-888-218-3611 with questions about scheduling or recall number 15V648.
What happens at the repair
At the dealer, an Autocar technician replaces the brake plunger covered by recall 15V648. The repair is available now, and parts and labor are free under the recall. This work addresses the right side brake plunger that can stick in dual drive, right hand stand configurations and cause brake drag. Autocar has a general reimbursement plan on file for owners who already paid for this same repair before the recall notice. Keep invoices and payment records, and ask Autocar customer service or the dealer service desk how to submit documentation.
| Reimbursement | Reimbursement available |
|---|
Timeline
| October 13, 2015 | NHTSA published the recall |
|---|---|
| December 4, 2015 | Dealer notification began |
| December 4, 2015 | Dealer notification ended |
| December 4, 2015 | Owner notification mailed |
| December 4, 2015 | VIN-searchable in NHTSA's database — Check your VIN to see whether this recall applies to your specific vehicle. |
| December 4, 2015 | Interim owner notification (was planned for this date) |
Frequently asked questions
What is recall 15V648?
Recall 15V648 covers 483 2014-2016 Autocar Xpeditor vehicles with dual-drive, right-hand stand configurations. The right-side brake plunger can stick and make the brakes drag. Autocar dealers replace the brake plunger for free under this recall.
What should I do if my 2014-2016 Autocar Xpeditor is on this recall?
Check your VIN to confirm your specific vehicle is included in recall 15V648. If it is, contact a franchised Autocar dealer to schedule the brake plunger replacement. Reference recall number 15V648 or Autocar recall ACX-1505 when you call.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair safety defects at no cost, and Autocar dealers replace the brake plunger free of charge. Parts and labor are covered for vehicles included in recall 15V648.
What is the safety risk in recall 15V648?
The safety risk is reduced braking performance and loss of vehicle control. In recall 15V648, the right-side brake plunger can stick and cause the brakes to drag, increasing crash risk. If braking feels abnormal, stop using the vehicle and call an Autocar dealer.
What if I bought my Autocar Xpeditor used?
The free recall repair still applies. Recall coverage follows the vehicle, not the first owner. Check your VIN to confirm whether your specific 2014-2016 Autocar Xpeditor is included, then call an Autocar dealer or Autocar customer service at 1-888-218-3611.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/15V648000 |
|---|---|
| Autocar customer service | 1-888-218-3611 |
| NHTSA recall # | 15V648 |
| NHTSA recall # (full) | 15V648000 |
Source documents
-
Download Recall Investigation Document (PDF) (PDF) - Download Owner Notification Letter (PDF)
- Download Recall Report (PDF)
- Download Quarterly Report (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on May 31, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →