Recall 14V536 affects 867 2015 Harley-Davidson XG750 and XG500 motorcycles for fuel-cap sealing defects. Repair is free at any franchised Harley-Davidson dealer.
Harley-Davidson is recalling 867 2015 XG750 and XG500 motorcycles because the fuel tank filler neck is not flat enough for the fuel cap to seal. When the cap does not seal, fuel can leak and raise the risk of fire; the dealer repair will be free once Harley-Davidson makes it available.
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What's wrong?
The fuel tank filler neck on the 2015 Harley-Davidson XG750 and XG500 is the metal opening where you add gasoline. The fuel cap clamps onto that neck and seals the tank after fueling. That seal keeps gasoline and fuel vapor inside the tank while the motorcycle is parked or moving.
In recall 14V536, the filler neck on affected motorcycles was not made flat enough for the cap to sit evenly. When the neck surface is uneven, the cap cannot press its gasket against the tank opening with consistent contact. The result is a cap that looks installed but does not seal the tank the way it was designed to seal.
There is no warning sign before failure. After fueling, owners should not rely on the cap feeling tight as proof that the seal is correct, because the problem is the shape of the filler neck underneath the cap.
Who's affected?
Covers two XG models from the same model year, both tied to the fuel-tank filler pipe and cap.
| 2015 Harley-Davidson XG750 | fuel system |
|---|---|
| 2015 Harley-Davidson XG500 | fuel system |
| Units affected | 867 |
A matching 2015 Harley-Davidson XG model does not guarantee inclusion. Check your VIN to confirm whether your specific motorcycle is included.
What's the safety risk?
A fuel cap that fails to seal lets fuel escape from under the cap, increasing the risk of a vehicle fire. Schedule the inspection soon, and avoid riding if fuel is visible around the cap. Repair will be free at any franchised Harley-Davidson dealer once available.
What should I do?
- Check your VIN to confirm your 2015 Harley-Davidson XG750 or XG500 is included in this recall.
- Contact a franchised Harley-Davidson dealer to schedule the fuel-cap seal inspection.
- Schedule the fuel-cap seal test; if fuel leaks from under the cap, the dealer replaces the fuel tank free of charge.
- Bring the recall notice if you have it. If not, reference recall number 14V536 and Harley-Davidson recall 0161 when you call.
- Keep the motorcycle away from heat, sparks, and enclosed storage if you smell fuel before the dealer inspection.
What happens at the repair
When the remedy is open, a Harley-Davidson technician will inspect the motorcycle and test whether fuel leaks from under the fuel cap. If the fuel cap does not seal and fuel leaks at that point, the dealer will replace the gas tank. The dealer repair will be free once available, including the inspection, test, replacement tank, and labor. Tell the service desk this is Harley-Davidson recall 0161 so they check the fuel tank filler neck and fuel cap seal, not only the cap itself.
Timeline
| September 5, 2014 | NHTSA published the recall |
|---|---|
| September 23, 2014 | Owner notification mailed |
Frequently asked questions
What is recall 14V536?
Recall 14V536 covers 867 2015 Harley-Davidson XG750 and XG500 motorcycles with a fuel tank filler neck that can prevent the fuel cap from sealing properly. If fuel leaks from under the cap, fire risk increases. Harley-Davidson dealers inspect the motorcycle and replace the fuel tank for free if it leaks.
What should I do if my 2015 Harley-Davidson XG750 or XG500 is on this recall?
Check your VIN to confirm your specific motorcycle is included in recall 14V536. If it is, contact a franchised Harley-Davidson dealer for the fuel-cap leak test and inspection. Reference recall number 14V536 when you call. The dealer repair is free.
Is the recall repair free?
Yes. Federal recall law requires manufacturers to repair the defect at no cost, and Harley-Davidson dealers will inspect the motorcycle for free. If fuel leaks from under the fuel cap, the dealer will replace the fuel tank free of charge.
What is the safety risk?
The safety risk is fuel leakage from an improperly sealed fuel cap. NHTSA campaign 14V536 states that a poor seal can let fuel leak, increasing the risk of a fire. Confirm your VIN, then arrange the free dealer inspection and repair if your motorcycle is included.
Who can I call about Harley-Davidson recall 14V536?
You can call a franchised Harley-Davidson dealer and reference recall 14V536. Harley-Davidson customer service is also listed at 1-800-258-2464, and Harley-Davidson's internal recall number is 0161. Have your VIN ready so the service desk can confirm whether the recall applies.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/14V536000 |
|---|---|
| Harley-Davidson customer service | 1-800-258-2464 |
| NHTSA recall # | 14V536 |
| NHTSA recall # (full) | 14V536000 |
Source documents
-
Download Recall Investigation Document (PDF) (PDF) - Download Owner Notification Letter (PDF)
- Download Owner Notice (PDF)
- Download Quarterly Report (PDF)
- Download Defect / Noncompliance Notice (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on June 1, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →