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Campaign 12V451 Posted September 14, 2012 1,596 units

2008-2011 Jayco RV Recall 12V451: Transfer Switch

Recall 12V451 covers 1,596 2008-2011 Jayco motorhomes and travel trailers with transfer switches that overheat. Repair is free at any franchised Jayco dealer.

Jayco is recalling 1,596 2008-2011 Greyhawk Class C, Melbourne Class C, and Octane Sport Utility vehicles because an Iota-brand transfer switch can have an improper buss bar connection. The connection can overheat and melt the transfer switch, increasing fire risk, and the Jayco dealer repair will be free once available.

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What's wrong?

The transfer switch in affected 2008-2011 Jayco Melbourne Class C, Greyhawk Class C, and Octane Sport Utility motorhomes and travel trailers routes electrical power from the available source to the coach circuits. In normal use, it lets the electrical system move between campground shore power and onboard power without feeding both paths at once. The bus bar inside the switch is the metal connection point that carries that current.

In campaign 12V451, the affected Iota-brand transfer switches have an improper electrical connection at that bus bar. A loose or poorly seated connection creates resistance, and resistance creates heat while current flows through the switch. That heat can overheat the transfer switch and melt the surrounding switch material.

There is no warning sign before failure. If the switch overheats, the problem starts inside the electrical equipment, so an owner is not given a clear early symptom to rely on.

Who's affected?

Spans three Jayco lines across the 2008-2011 model years, all tied to the electrical system.

2010 Jayco Melbourne Class C electrical system
2008 Jayco Greyhawk Class C electrical system
2008 Jayco Octane Sport Utility electrical system
2009 Jayco Greyhawk Class C electrical system
2008 Jayco Melbourne Class C electrical system
Units affected1,596

The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific RV is included.

What's the safety risk?

A transfer switch that overheats or melts increases the risk of a fire. If your VIN is included, schedule the repair promptly and follow Jayco dealer instructions before using affected electrical equipment. Repair will be free at any franchised Jayco dealer once available.

What should I do?

  1. Check your VIN to confirm your 2008-2011 Jayco Melbourne Class C, Greyhawk Class C, or Octane Sport Utility is included in this recall.
  2. Call Jayco customer service at 1-800-283-8267 to confirm owner-letter status and ask when the free transfer-switch replacement is open for your VIN.
  3. Reference recall number 12V451 when you contact Jayco or a franchised Jayco dealer.
  4. Avoid using shore power or generator power if you smell heat, see melting near the transfer switch, or see electrical damage.
  5. Schedule the transfer-switch replacement once Jayco confirms repair access; the repair replaces the Iota-brand switch tied to overheating at the buss bar.

What happens at the repair

At the dealer, a Jayco technician replaces the Iota brand transfer switch that can overheat at the buss bar connection. The technician removes the affected switch, checks the wiring connection area, and installs a replacement transfer switch so shore power and generator power route through the motorhome or trailer correctly. The dealer repair will be free once available, with parts and labor covered under recall 12V451.

Timeline

September 14, 2012 NHTSA published the recall
October 10, 2012 Owner notification mailed

Frequently asked questions

What is recall 12V451?

Recall 12V451 covers 1,596 2008-2011 Jayco Melbourne Class C, Greyhawk Class C, and Octane Sport Utility vehicles equipped with Iota-brand transfer switches. An improper electrical connection at the buss bar can overheat and melt the switch, increasing fire risk. Jayco dealers will replace the transfer switch for free.

What should I do if my 2008-2011 Jayco Melbourne Class C, Greyhawk Class C, or Octane Sport Utility is on this recall?

Check your VIN to confirm your specific Jayco vehicle is included in recall 12V451. If it is, contact a franchised Jayco dealer to schedule the transfer-switch replacement. Reference recall number 12V451 when you call. Jayco lists 1-800-283-8267 for owner questions.

Is the recall repair free?

Yes. Federal recall law requires manufacturers to repair covered safety defects at no cost, and Jayco's remedy says dealers will replace the affected transfer switch free of charge. Parts and labor are covered at a franchised Jayco dealer.

What is the safety risk from this Jayco recall?

The safety risk is fire. The affected Iota-brand transfer switch has an improper electrical connection at the buss bar, which can overheat and melt the switch. If your VIN is included, arrange the free dealer replacement and ask Jayco or the dealer about safe handling before use.

What if I bought my Jayco RV or trailer used?

The free recall repair still applies. Federal recall law requires manufacturers to honor the recall regardless of ownership history. Check your VIN to confirm whether your specific Melbourne Class C, Greyhawk Class C, or Octane Sport Utility is included, then call a Jayco dealer with recall number 12V451.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/12V451000
Jayco customer service1-800-283-8267
NHTSA recall #12V451
NHTSA recall # (full)12V451000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on June 2, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →