Recall 11V486 affects 207 2010-2011 Open Range Journeyer recreational vehicles for missing frame cross supports. Open Range inspects and repairs the frame free.
Open Range is recalling 207 2010-2011 Journeyer recreational vehicles because a main support cross member was cut to route a liquid propane line, which can cause stress cracks on both trailer I-beams. While towing, that frame damage can let the trailer sway and roll over, increasing the risk of injury or death; the Open Range dealer repair will be free once available.
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What's wrong?
The 2010-2011 Open Range Journeyer uses a steel frame to carry the weight of the trailer body, tanks, furniture, and cargo. The main supporting cross member ties the frame rails together, while the I-beams run along each side and carry the bending load as the trailer moves.
On affected Journeyer trailers, a main supporting cross member was cut out so a liquid propane line can pass through. Without that cross member, the frame has less support where it needs to resist twisting and bending. Over travel and vibration, extra stress can lead to cracks in the I-beams on both sides of the trailer.
There is no warning sign before failure. An owner should not rely on a sound, light, or visible symptom to prove the frame is safe; the concern is the structure hidden under the trailer.
Who's affected?
The same frame and member issue is listed for the 2010 and 2011 Journeyer.
| 2011 Open Range Journeyer | body or structural component |
|---|---|
| 2010 Open Range Journeyer | body or structural component |
| Units affected | 207 |
A matching year and model does not guarantee inclusion. Check your VIN to confirm whether your specific RV is included.
What's the safety risk?
Missing frame cross supports can let the trailer sway while it is being towed. That sway can end in a rollover, increasing the risk of personal injury or death. If your VIN is included, schedule the frame inspection and repair before the next trip. Repair will be free at any franchised Open Range dealer once available.
What should I do?
- Check your VIN to confirm your 2010-2011 Open Range Journeyer is included in this recall.
- Confirm whether Open Range mailed the owner notice on October 5, 2011, especially if you bought the trailer used.
- Contact Open Range to arrange the free frame inspection and cross-support repair that addresses the missing main support and I-beam stress cracking.
- Reference recall number 11V486 when you call, and bring the recall notice if you have it.
- Avoid towing the trailer until Open Range confirms the frame repair is complete.
What happens at the repair
For campaign 11V486, Open Range said owners would be notified and the frame would be inspected for missing cross supports. At the dealer, an Open Range technician checks the frame where the liquid propane line routing affected the main supporting cross member, then completes the needed frame repairs free of charge. The available repair date is not stated here, so confirm your VIN and ask the dealer whether the repair is open before planning service.
Timeline
| September 27, 2011 | NHTSA published the recall |
|---|---|
| October 5, 2011 | Owner notification mailed |
Frequently asked questions
What is recall 11V486?
Recall 11V486 covers 207 2010-2011 Open Range Journeyer recreational vehicles with a frame cross-member issue. A support member was cut for a liquid propane line, which can create stress cracks in the trailer I-beams. Open Range will inspect and repair the frame for free.
What should I do if my 2010-2011 Open Range Journeyer is on this recall?
Check your VIN to confirm your specific recreational vehicle is included in recall 11V486. If it is, contact Open Range at 1-260-768-7771 or an authorized Open Range service location to arrange the frame inspection and repair. Reference recall 11V486 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to repair the defect at no cost to the owner. Open Range will inspect the frame for missing cross supports and perform the needed repairs free of charge.
Is it safe to tow my Open Range Journeyer before the repair?
The safety risk occurs while the trailer is being towed. If the frame has stress cracks, the trailer can begin a dangerous sway and roll over, increasing the risk of injury or death. Confirm your VIN before towing and ask Open Range for repair scheduling guidance.
What if I bought my Open Range Journeyer used?
The free recall repair still applies. Recall coverage follows the VIN, not the original owner. If you never received an owner letter, check your VIN and contact Open Range with recall 11V486 so the service desk can confirm the inspection and repair path.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/11V486000 |
|---|---|
| Open Range customer service | 1-260-768-7771 |
| NHTSA recall # | 11V486 |
| NHTSA recall # (full) | 11V486000 |
Source documents
-
Download Recall Investigation Document (PDF) (PDF) - Download Recall Document (PDF) (PDF)
- Download Recall Document (PDF) (PDF)
- Download Owner Notification Letter (PDF)
- Download Recall Document (PDF) (PDF)
- Download Owner Notice (PDF)
- Download Defect / Noncompliance Notice (PDF) (PDF)
- Download Recall Acknowledgement (PDF)
This article is generated from NHTSA's primary recall filings and reviewed against the source on June 2, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →