Recall 11V058 covers 371 2007-2011 Damon Challenger, Hurricane, Outlaw, and Daybreak RVs for fuel-fill cap hose leaks. Repair is free at any franchised Damon dealer.
Damon is recalling 371 2007-2011 Challenger, Hurricane, Outlaw, and Daybreak recreational vehicles under recall 11V058 because the fuel-fill cap assembly used hose material that did not meet specifications. The hose can deteriorate during normal use and leak fuel, which increases the risk of fire, property damage, personal injury, or death; the dealer repair will be free once available.
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What's wrong?
The fuel-fill cap assembly on affected 2007-2011 Damon Challenger, Hurricane, Outlaw, and Daybreak recreational vehicles seals the unused side of the dual-fill gasoline fuel tank. Its job is simple: keep gasoline and fuel vapor inside the tank when that side of the system is closed. The seal depends on the short hose section staying intact and tight.
In this recall, the hose material used in that cap assembly did not meet Damon design specifications. As the vehicle is used, the hose material deteriorates instead of holding its shape and sealing surface. Once the hose breaks down, gasoline can leak from the tank area instead of staying contained.
There is no warning sign before failure. After the hose has deteriorated, an owner notices fuel odor or visible gasoline near the tank area only after the leak has started.
Who's affected?
Covers Challenger, Hurricane, Outlaw, and Daybreak motorhomes across 2007-2011, all tied to the fuel system.
| 2009 Damon Challenger | fuel system |
|---|---|
| 2011 Four Winds Hurricane | fuel system |
| 2009 Damon Outlaw | fuel system |
| 2007 Damon Daybreak | fuel system |
| 2008 Damon Daybreak | fuel system |
| 2009 Damon Daybreak | fuel system |
| 2010 Damon Daybreak | fuel system |
| 2010 Damon Challenger | fuel system |
| 2008 Damon Outlaw | fuel system |
| 2007 Damon Challenger | fuel system |
| 2008 Damon Challenger | fuel system |
| 2007 Damon Outlaw | fuel system |
| 2011 Damon Daybreak | fuel system |
| Units affected | 371 |
The year and model narrow the scope, but the VIN decides. Check your VIN to confirm whether your specific motorhome is included.
What's the safety risk?
A fuel leak increases the risk of fire, with potential property damage, personal injury, or death. Schedule the recall repair promptly, and avoid driving if you smell fuel or see leakage near the fuel-fill area. Repair will be free at any franchised Damon dealer once available.
What should I do?
- Check your VIN to confirm your 2007-2011 Damon Challenger, Hurricane, Outlaw, or Daybreak is included in this recall.
- Contact a franchised Damon service dealer to ask about the free fuel-fill cap assembly repair.
- Reference recall number 11V058 when you call, and ask whether Navistar or Workhorse is handling the repair appointment.
- Avoid driving if you smell fuel or see a fuel leak, and keep the motorhome away from flames or ignition sources.
- Bring any recall notice or repair paperwork to the service visit.
What happens at the repair
At the dealer, a Damon technician will replace the original fuel fill cap assemblies on the unused side of the dual fill gasoline fuel tank. The new assemblies use hose material that meets the design specifications, addressing the hose deterioration that led to fuel leak concerns. The dealer repair will be free once available, with parts and labor covered under the recall. Ask the service desk to confirm the remedy status for your VIN before scheduling.
Timeline
| October 22, 2010 | Owner notification mailed |
|---|---|
| January 25, 2011 | NHTSA published the recall |
Frequently asked questions
What is recall 11V058?
Recall 11V058 covers 371 2007-2011 Damon Challenger, Hurricane, Outlaw, and Daybreak recreational vehicles with fuel-fill cap assemblies that used hose material outside design specifications. The hose can deteriorate during use and lead to fuel leaks. Navistar/Workhorse handles the free replacement remedy.
What should I do if my 2007-2011 Damon Challenger, Hurricane, Outlaw, or Daybreak is on this recall?
Check your VIN to confirm your specific recreational vehicle is included in recall 11V058. If it is, contact a franchised Damon service location or Navistar at 1-260-461-1890 and ask how to arrange the fuel-fill cap assembly replacement. Reference recall 11V058 when you call.
Is the recall repair free?
Yes. Federal recall law requires the manufacturer to correct the defect at no cost, and the remedy states that the fuel-fill cap assembly replacement service is free. Navistar/Workhorse replaces the original assemblies with ones built with hose material that meets design specifications.
What is the safety risk?
The safety risk is a fuel leak. NHTSA campaign 11V058 states that a fuel leak increases the risk of fire, with possible property damage, personal injury, or death. If your VIN is included, arrange the free replacement before continuing regular use.
What if I bought this recreational vehicle used?
The free recall repair still applies. Recalls follow the vehicle, not the first owner. Check your VIN to confirm whether your Damon recreational vehicle is included, then contact a franchised service location or Navistar at 1-260-461-1890 and reference recall 11V058.
More information
| NHTSA campaign page | nhtsa.gov/vehicle-recalls/11V058000 |
|---|---|
| Damon customer service | 1-260-461-1890 |
| NHTSA recall # | 11V058 |
| NHTSA recall # (full) | 11V058000 |
Source documents
This article is generated from NHTSA's primary recall filings and reviewed against the source on June 3, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →