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Campaign 10V252 Posted June 10, 2010 15,902 units

2009 Volkswagen Routan Recall 10V252: Wire Harness

Recall 10V252 affects 15,902 2009 Volkswagen Routan vehicles for sliding-door wire damage that can overheat the latch. Repair is free at any franchised Volkswagen dealer.

Volkswagen is recalling 15,902 2009 Routan minivans under recall 10V252 because a misrouted sliding-door wire harness can rub against the lower hinge bracket and wear through the insulation. A short circuit can overheat the rear door latch and lead to a fire inside the door, and the Volkswagen dealer repair will be free once available.

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What's wrong?

The sliding door wire harness on the 2009 Volkswagen Routan is a bundle of wires that carries electrical power and signals through the door area. One of those wires includes a 12V power feed for the sliding door latch, the mechanism that locks and releases the door. The harness has to stay routed away from moving hinge parts so the insulation stays intact.

On affected Routans, the harness was routed incorrectly near the lower sliding door hinge bracket. As the sliding door moves, the bracket can contact the harness and wear through the wire insulation. If that wear reaches the 12V feed circuit, electrical current can create a high-resistance short inside the latch mechanism.

There is no warning sign before failure. The damage happens inside the sliding door area, so an owner is not given a clear early cue from normal door operation.

Who's affected?

2009 Volkswagen Routan wiring
Units affected15,902

Not every 2009 Volkswagen Routan is on the list. Check your VIN to confirm whether your specific minivan is included.

What's the safety risk?

Damage in the sliding door wiring can overheat the latch and start a fire inside the rear sliding door. Drive cautiously and schedule the recall inspection soon. Repair will be free at any franchised Volkswagen dealer once available.

What should I do?

  1. Check your VIN to confirm your 2009 Volkswagen Routan is included in this recall.
  2. Contact a franchised Volkswagen dealer to schedule the free sliding-door wire-harness inspection, repair, and re-routing that keeps the hinge bracket from wearing through the insulation.
  3. Bring the recall notice if Volkswagen mailed one. If not, reference recall number 10V252 when you call.
  4. Park the Routan away from structures if you smell heat, see smoke, or notice sliding-door electrical problems before the repair.
  5. Call Volkswagen customer service at 1-800-822-8987 with questions about the recall repair.

What happens at the repair

Volkswagen's remedy calls for a Volkswagen technician to inspect the sliding door wire track wire assembly and the sliding door power drive unit wire assembly for damage. The technician repairs or replaces damaged wiring, ties the two harnesses together with a strap, and routes the harnesses under the sliding door weather strip so the hinge bracket no longer rubs the insulation. The dealer repair is free under the recall.

Timeline

June 10, 2010 NHTSA published the recall
October 15, 2010 Owner notification mailed

Frequently asked questions

What is recall 10V252?

Recall 10V252 covers 15,902 2009 Volkswagen Routan vehicles built with improperly routed sliding-door wiring. The lower sliding door hinge bracket can wear through the wire insulation, create a high-resistance short inside the latch mechanism, and lead to an overheated latch or fire. Volkswagen's dealer remedy is free.

What should I do if my 2009 Volkswagen Routan is on this recall?

Check your VIN to confirm your specific Routan is included in recall 10V252. If it is, contact a franchised Volkswagen dealer and reference recall 10V252. The dealer will inspect the sliding-door wire harnesses, repair or replace damaged wiring as needed, secure the harnesses, and reroute them under the weather strip.

Is the recall repair free?

Yes. Federal recall law requires manufacturers to perform safety recall repairs at no cost, and Volkswagen's remedy says this service is free. A franchised Volkswagen dealer will inspect the sliding-door wire harnesses, repair or replace damaged wiring as needed, secure the harnesses, and reroute them under the weather strip.

What is the safety risk?

The safety risk is an overheated latch and fire inside the rear sliding door. The recall involves a wire harness routed where the lower sliding door hinge bracket can wear through insulation and create a high-resistance short in the latch mechanism.

What if I bought my Volkswagen Routan used?

The free recall repair still applies. Federal recall law requires manufacturers to honor safety recalls regardless of ownership history. Check your VIN to confirm whether your specific 2009 Routan is included, then call a franchised Volkswagen dealer and reference recall 10V252.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/10V252000
Volkswagen customer service1-800-822-8987
NHTSA recall #10V252
NHTSA recall # (full)10V252000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on June 3, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →