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Campaign 10V016 Posted January 21, 2010 740 units

2009 Kawasaki KL250G9F Recall 10V016: Oil Passage Blockage

Recall 10V016 affects 740 2009 Kawasaki KL250G9F motorcycles for blocked engine oil flow. Repair is free at any franchised Kawasaki dealer.

Kawasaki is recalling 740 2009 KL250G9F motorcycles because a blocked engine oil passage can restrict oil flow to the cylinder head. Restricted oil flow can make the engine lose power and stop on the road, which raises crash risk; the dealer repair will be free once available.

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What's wrong?

The engine in the 2009 Kawasaki KL250G9F depends on a steady supply of oil to keep its moving parts lubricated and cooled. One of those routes is an oil passage to the cylinder head, the upper part of the engine where valve-train parts open and close as the engine runs. Oil flow there prevents metal parts from rubbing dry against each other.

On affected motorcycles, that oil passage has a blockage. The blockage restricts oil flow to the cylinder head, so the parts at the top of the engine do not receive the lubrication the engine was built to deliver. Restricted oil flow can increase friction and heat inside the cylinder head and lead to internal engine damage.

There is no warning sign before failure. Because the recalled condition is inside the engine oil passage, an owner cannot confirm it by looking at the motorcycle from the outside.

Who's affected?

2009 Kawasaki KL250G9F Engine and engine cooling
Units affected740

Not every 2009 Kawasaki KL250G9F motorcycle is on the list. Check your VIN to confirm whether your specific motorcycle is included.

What's the safety risk?

Engine power loss can lead to stalling while the vehicle is being operated, increasing the risk of a crash, injury, or death. If power drops, get out of traffic, shut the vehicle down, and call a Kawasaki dealer before using it again. Repair will be free at any franchised Kawasaki dealer once available.

What should I do?

  1. Check your VIN to confirm your 2009 Kawasaki KL250G9F is included in this recall.
  2. Contact a franchised Kawasaki dealer to ask about the free oil-system inspection and cylinder-head repair that restores oil flow to the cylinder head.
  3. Bring the recall notice if Kawasaki mailed one. If not, reference recall number 10V016 when you call.
  4. Avoid riding the motorcycle until the dealer checks the oil passage, because restricted oil flow can lead to power loss or engine shutdown.

What happens at the repair

At the dealer, a Kawasaki technician inspects the engine oil system for the oil passage problem tied to this recall. If the inspection shows restricted oil flow to the cylinder head, the technician repairs the cylinder head under the recall. The final dealer repair will be free once available, with parts and labor covered by Kawasaki. If your VIN is included, ask the service desk to confirm the recall work before you ride in for service.

Timeline

January 21, 2010 NHTSA published the recall
January 25, 2010 Owner notification mailed

Frequently asked questions

What is recall 10V016?

Recall 10V016 covers 740 2009 Kawasaki KL250G9F motorcycles with an engine oil passage blockage that can restrict oil flow to the cylinder head. Kawasaki dealers will inspect the oil system and repair the cylinder head for free.

What should I do if my 2009 Kawasaki KL250G9F is on this recall?

Check your VIN to confirm your specific motorcycle is included in recall 10V016. If it is, contact a franchised Kawasaki dealer to schedule the oil system inspection and cylinder head repair. Reference recall number 10V016 when you call.

Is the recall repair free?

Yes. Federal recall law requires the manufacturer to repair the defect at no cost, and Kawasaki says dealers will inspect the oil system and repair the cylinder head free of charge at a franchised Kawasaki dealer.

What is the safety risk?

Restricted oil flow can make the engine lose power and eventually stop while riding. That raises the risk of a crash with injury or death. If your VIN is included, arrange the free dealer inspection and cylinder head repair before riding again.

What if I bought my Kawasaki KL250G9F used?

The free recall repair still applies. Recalls follow the motorcycle, not the first owner. Check your VIN to confirm whether your specific KL250G9F is included, then call a franchised Kawasaki dealer and reference recall number 10V016.

More information

NHTSA campaign pagenhtsa.gov/vehicle-recalls/10V016000
Kawasaki customer service1-866-802-9381
NHTSA recall #10V016
NHTSA recall # (full)10V016000

Source documents

This article is generated from NHTSA's primary recall filings and reviewed against the source on June 4, 2026. RecallNotify does not paraphrase NHTSA's consequence language; that text is reproduced as written above. Editorial standards →